Forensic Engineers and Consultants

Tag Archive: Jeff Warren

  1. Injury Involving a Capstan Winch

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    A capstan winch uses a mechanically powered rotating cylinder, called a capstan, to apply pulling force through a rope. When the rope is looped around the rotating capstan and tightened, friction between the rope and capstan allows the winch to apply force to pull a load. A typical capstan winch is shown in Figure 1 below. (more…)

  2. Warren Forensics Celebrates 20 Year Anniversary

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    It makes me proud as the founder of Warren Forensics to announce that we have crossed another milestone in the history of our company. On February 1, 2017, we will have been in business for twenty years. I am particularly proud of our team of professional engineers and consultants who have worked on your forensic engineering cases and communicated, with authority, fact-based opinions you could trust. (more…)

  3. Case Study of an Injury Involving a Soil Mixer

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    In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. (more…)

  4. A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

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    In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. (more…)

  5. Manufacturer Settles with Operator Injured by a Flying Tool Fragment from Milling Machine

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    In my June 2015 blog, I discussed a personal injury case where the jury decided that the lack of interlocks on the covers of a swamp cooler did not render it defective, even though it was technologically feasible to do so and their existence would have prevented the amputation.  Conversely, in another interesting personal injury case involving a computer numerically controlled (CNC) milling machine, a large settlement was made by the manufacturer with the injured operator because the machine did not have adequate interlocks on its enclosure doors. (more…)

  6. Jury Claims Swamp Cooler is Not Defective; Interlocked Guards are Not Required

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    An evaporative cooler, also known as a “swamp cooler”, is an air conditioner that works by evaporating water.   A float valve keeps several inches of water in the bottom of the unit. A pump takes water from the pan to the top of a series of vertical pads made of absorbent materials like wood fibers. The water flows by gravity through the fiber pads. A fan pulls hot air from outside the house through the soaked pads. Water in the pads evaporates, cooling the air and increasing its humidity. The cooled and humidified air is blown back into the house. Evaporative coolers need to be cleaned periodically. (more…)

  7. Desk Reviews Answer Subrogation Questions

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    An important question concerning a workers’ compensation claim involving machinery and equipment is whether or not the loss can be subrogated to a responsible third party. In order to properly analyze this question, it is often helpful to have an engineer determine if the machine contains a condition of defect that caused the incident. One effective way to move ahead with confidence  — and without investing travel time and money into a full investigation — is a Warren desk review. (more…)

  8. Harmless Appearing, Smooth Rotating Mixer Shaft Causes Serious Finger Amputation Injuries

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    I recently finished working on a case where an operator received a right hand injury when an unguarded, rotating mixer shaft caught his gloved hand between the right index finger and middle finger, twisting it around the shaft causing the index finger to separate from the hand and the middle and ring finger to be dislocated.  The mixer contained an unguarded rotating shaft, which created an uncontrolled motion hazard when rotating at speeds up to 450 RPM. (more…)

  9. Snakes in the Suburbs – Part 1

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    “I am not sure we have an emergency, but I just got a snakebite”. These were the words I told my wife as I returned to the house, pulled up my shorts and pointed to two holes in my right leg just a few inches above my right knee. (more…)

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