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Machine Guarding and Risk Assessment

The Occupational Health and Safety Administration (OSHA) “Top 10 for 2018” violations once again have Machine Safeguarding earning a position on the list. Machine safeguarding was the 9th most cited standard as noted in the list below:

  1. Fall protection, construction (29 CFR 1926.501)
  2. Hazard communication standard, general industry (29 CFR 1910.1200)
  3. Scaffolding, general requirements, construction (29 CFR 1926.451)
  4. Respiratory protection, general industry (29 CFR 1910.134)
  5. Control of hazardous energy (lockout/tagout), general industry (29 CFR 1910.147)
  6. Ladders, construction (29 CFR 1926.1053)]
  7. Powered industrial trucks, general industry (29 CFR 1910.178)
  8. Fall Protection–Training Requirements (29 CFR 1926.503
  9. Machinery and Machine Guarding, general requirements (29 CFR 1910.212)
  10. Eye and Face Protection (29 CFR 1926.102)

(Source: www.osha.gov/Top_Ten_Standards.html)

This is down one in the order from 2017 where Machine Safeguarding was the 8th most cited standard. OSHA 1910.212 (a)(1) states: “Types of guarding.  One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards associated with those created by the point of operation, ingoing nip points, rotating parts, flying chips and sparks.  Examples of guarding are-barrier guards, two-handed tripping devices, electronic safety devices, etc.”

So, what goes into an effective “Machine Guard”?  Well before you can guard, you must first understand the risk(s) associated with a machine.  Which leads us to the subject of this blog, risk assessment.

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TWG_Jones_Chad
Placard location ALD

The Pressure to Keep Rolling (Part 2)

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One of the first safety concerns for your vehicle should be your tires. The tires on your vehicle or trailer maintain contact with the roadway and assist you in getting to your destination safely. So how do you know that your tires are proper for your vehicle, are being well maintained, and beyond the obvious threat of tire failure, why is this important to know? Read More

Unguarded Shear point 1 white

Unguarded Shear Point on Force Tester Amputates Worker’s Finger

A worker was injured while testing gas springs similar to the type that hold the hatchback of an SUV open. The hazard that injured the worker was an unguarded shear point. The tester contained a mounting plate that was raised and lowered by a pneumatic cylinder.

The pneumatic cylinder lowered the mounting plate while the worker’s fingers were in the hazardous, unguarded shear point. Read More

Electric Hazard Guardrail photo

Hazards Can Lurk Anywhere … Watch Your Step …

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While on a lunch stop during a recent vacation trip through Tennessee, I happened across a safety hazard that required immediate attention.  The establishment had a raised concrete patio at the front with a steel railing around the perimeter.  At one edge of the patio was a set of stairs with a continuation of the steel railing used as a handrail.  The top edge of the patio had light strings wrapping the top metal bar as accent lighting for the perimeter.  The light string continued down the stair handrail wrapped in the same manner as the rest of the patio. Read More

Green Hotrod with Fancy Rims and Huge Tires

The Pressure to Keep Rolling – Part 1

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Over my years of law enforcement, crash investigation, and collision reconstruction I have come to become more and more particular about my tires. I have watched people purchase tires from these “Used Tire Stores” and when I buy my tires I can understand why; quality tires are expensive. The question of how old is that tire and how was it serviced before it ended up for sale is a huge concern. Read More

Orange mini excavator

Case Study: Fatality Servicing Unsupported Excavator Boom

A mini-excavator at a job site developed a leak at a hydraulic fitting at the base of the cylinder that raises and lowers the boom. A subcontractor foreman at the site raised the boom to search for the leak. The foreman found and attempted to tighten the leaking fitting. When he did, the fitting separated from the base of the cylinder, releasing the hydraulic pressure that held the boom aloft. The boom fell and the bucket struck a nearby superintendent for the general contractor.

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Gas Appliance testing lab

Testing As Part of Gas Appliance Incident Investigation

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Equipment and appliances supplied with fuel gases like natural gas, propane and butane are a common and convenient part of most of our lives.  Such devices as gas grills and ranges, ovens, furnaces, space heaters and water heaters usually perform without incident.  However, when they malfunction the potential for incidents such as fires and explosions, carbon monoxide (CO) poisoning and burn injuries may occur. These incidents may be due to design and manufacturing defects in the product, or improper installation or operation of the device.

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3D Collision Impact Angle

Why investigators should have “Scaled Diagrams” of scenes?

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When it comes to diagramming a crash scene, there are several methods to complete the task. Forensic Mapping, (locating, positioning, and documenting the evidence of a collision scene to scale) is essential to having the answers to the questions “Who, What, Where, When, and Why”. Photographs do a great job showing what the investigators saw post collision; yet they lack scale and the ability to describe pre-collision movement. Having a computer aided diagram (CAD) of the collision scene goes much further than the pictures can; here is why.

basic intersectionA scale diagram gives the full overview of a collision scene from either a 2D or 3D point of view. Being able to see how things lined up, how they came together and how they parted helps explain the events within a crash. When a scene can be viewed from top down or any angle, that helps relay the facts. The investigator, judge, or jury will get Read More

Hot Tub Hazards

Danger Lurking in the Hot Tub

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Several dangers involving the use of a hot tub (spa) may readily come to mind, such as the risk of shock or electrocution, or the risk of drowning for unsupervised young children.  Not so readily apparent is the effect of overheating the human body, or “hyperthermia”.

Some individuals are more susceptible to the effects of hyperthermia, including the elderly, young children, and those in poor health.  The effects of hyperthermia, or overheating of the human body, cause direct responses such as headache, nausea, heat exhaustion, increased cardiac output, lethargy, confusion, heat stroke and unconsciousness.  The onset of hyperthermia is defined as being at 99.5° F; if the body temperature reaches 104° F, a life-threatening medical emergency exists.  Read More

box bailer

Defective Vertical Baler Causes Serious Crush Injury to Operator’s Arm

I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into the open space above the bottom door on the baler and began to clear cardboard from the bale tie slots in the bottom of the raised platen. Suddenly, and without warning, the steel pin attaching the platen to the raised hydraulic cylinder rod failed. The heavy steel platen fell and crushed his arm which was outstretched over the baler door into the compaction space.

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