Forensic Engineers and Consultants

Jeff Warren

Jeff Warren

Jeff_Warren_WEB

Jeffery H. Warren

Ph.D., P.E., CSP Phone: 803.732.6600 vCard LinkedIn Download CV

Expertise

  • Machine Design & Safeguarding
  • Machinery & Equipment Analysis
  • Products Liability
  • Risk Assessment
Biography

Dr. Jeff Warren is Chief Engineer and CEO of The Warren Group. A licensed professional engineer in 17 states, he holds a BSME from UNCC as well as MS and Ph.D. degrees in Mechanical Engineering from Virginia Tech — all with machine design emphasis.

A former research engineer for DuPont at the Savannah River Laboratory, Jeff designed, patented and built an incinerator to burn radioactive waste. Later, Jeff was chief machine designer and owner of Warren Engineering Company, Inc., which designed and built special machinery for manufacturing automation. He combined his passion for keeping people safe with his knowledge of mechanical engineering, machine design, risk assessment and safety to pursue a career in forensic engineering.

He is a certified safety professional and has investigated more than 2000 claims involving machinery, equipment and products since 1987. He’s also testified in several hundred depositions and more than 85 trials in state and federal court. He has successfully passed Daubert challenges. Jeff was on the committee that authored ANSI B11.TR3-2000 entitled, “Risk Assessment and Risk Reduction – A Guide to Estimate, Evaluate and Reduce Risks Associated with Machine Tools.”

Jeff regularly investigates personal injury and wrongful death product liability claims as well as property damage claims involving machinery and equipment in both manufacturing and construction workplaces for both the plaintiff and the defense. Jeff can talk to a jury. He has a way of making complicated mechanical engineering, machine design, risk assessment and safety concepts understandable to the ordinary person. He is a court-qualified expert in mechanical engineering, machine design, risk assessment and safety.

Qualifications
B.S., M.S., and Ph.D. in Mechanical Engineering
Licensed Professional Engineer
Certified Safety Professional
Certified Fire and Explosion Investigator
Certified Fire Investigation Instructor
ANSI B11.TR3-2000 Committee Member
Research Engineer at Savannah River Laboratory
Designer of Special Machinery for Manufacturing Automation
Publications
CASE STUDY: Can an Interlocked Guard take the Place of LockOut/TagOut?

Can an Interlocked Guard take the Place of LockOutTagOut Yes, if the Requirements of the Minor Servicing Exception are Met

Analysis of a Double Fatality Fire Allegedly Caused by a Portable Electric Heater

A portable electric heater was ultimately proven not to cause a tragic fire in which two children perished. The analysis performed shows the importance of conducting a thorough investigation and is a prime example of how utilizing the current scientific methodology is vital to getting to the bottom of a complex fire loss.

Settling Complex Claims with the Involvement Matrix

Use of an Involvement Matrix helps identify and clarify roles in complex multiple party claims

Don’t Let Your Child Be Injured

Some recliner chairs have a defective design that can cause death or serious injury to children due to an entrapment.

To Analyze Who Else Owns This Loss

Noteworthy tips to consider when investigating any incident to determine responsible parties.

Investigation Saves Money on Tank Explosion Claim

Use of a “Responsibility Matrix” helps sort out a claim involving an explosion of a fuel oil tank being cut and welded on by a contractor

Documents You May Want to Ask for When Working a Machinery & Equipment Claim

Proper collection of documents is necessary to an efficient and organized process for working machinery and equipment claims.

Who Else Owns This Fire Loss?

A thorough analysis and asking proper questions assist in determining the other parties that may be partially or wholly responsible for a loss.

Wind & Water Investigation Tips

When it comes to wind and/or water damage claims, you can never have enough documentation. Here are a few tips to follow when recording and collecting specific data relative to the storm.

It’s A Long Way Down

Engineering analysis of codes and standards leads to a determination that a personnel lift was improperly designed and a cause of an incident in which two boys died.

Recent Posts
Unguarded Shear point 1 white

Unguarded Shear Point on Force Tester Amputates Worker’s Finger

A worker was injured while testing gas springs similar to the type that hold the hatchback of an SUV open. The hazard that injured the worker was an unguarded shear point. The tester contained a mounting plate that was raised and lowered by a pneumatic cylinder. The pneumatic cylinder lowered the mounting plate while the […]

Orange mini excavator

Case Study: Fatality Servicing Unsupported Excavator Boom

A mini-excavator at a job site developed a leak at a hydraulic fitting at the base of the cylinder that raises and lowers the boom. A subcontractor foreman at the site raised the boom to search for the leak. The foreman found and attempted to tighten the leaking fitting. When he did, the fitting separated […]

box bailer

Defective Vertical Baler Causes Serious Crush Injury to Operator’s Arm

I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into […]

Figure 1: A view from a vendor's website of a material known as engineered wood fiber that is designed for use as a playground surface.

Children Will Fall At Playgrounds. What Shall We Do To Protect Them? A Multipart Blog Series – Part II: A Brief Summary of Playground Safety Standards

Welcome to the second part in our multipart blog series examining a young boy’s fall and injury at a public playground. If you missed the first part in this series, click www.warrenforensics.com/2017/10/11/children-will-fall-at-playgrounds-what-shall-we-do-to-protect-them-a-multipart-blog-series-part-i/ to read it. In this post, we will highlight some resources that designers of public playgrounds can use to help ensure their designs […]

Dan Olson presenting his Collision Course to a local insurance group.

Warren Announces the Retirement of Dan Olson

With both pleasure and regret, Warren announces the retirement of Dan Olson. Dan has been a consulting engineer at Warren since its founding 20 years ago and has been a leader in the development of Warren and its culture from the onset.

Jennifer Morningstar, P.E.

Congratulations to Jennifer Morningstar on receiving Professional Engineer’s License

Warren is thrilled to announce that Jennifer Morningstar passed the Principles and Practice of Chemical Engineering exam and received her South Carolina Professional Engineer’s License on July 17, 2017. She has been with Warren since September 2011, in a non-engineering capacity but has rejoined the ranks of engineers as a consultant.

Jennifer Morningstar

Warren Welcomes New Chemical Engineer

Warren is pleased to announce that Chemical Engineer, Jennifer Morningstar, E.I.T., has joined our team of engineering professionals as a Consulting Engineer.

Dr. Jeff Warren is Chief Engineer and CEO of The Warren Group. A licensed professional engineer in 17 states, he holds a BSME from UNCC as well as MS and Ph.D. degrees in Mechanical Engineering from Virginia Tech — all with machine design emphasis.

A former research engineer for DuPont at the Savannah River Laboratory, Jeff designed, patented and built an incinerator to burn radioactive waste. Later, Jeff was chief machine designer and owner of Warren Engineering Company, Inc., which designed and built special machinery for manufacturing automation. He combined his passion for keeping people safe with his knowledge of mechanical engineering, machine design, risk assessment and safety to pursue a career in forensic engineering.

He is a certified safety professional and has investigated more than 2000 claims involving machinery, equipment and products since 1987. He’s also testified in several hundred depositions and more than 85 trials in state and federal court. He has successfully passed Daubert challenges. Jeff was on the committee that authored ANSI B11.TR3-2000 entitled, “Risk Assessment and Risk Reduction – A Guide to Estimate, Evaluate and Reduce Risks Associated with Machine Tools.”

Jeff regularly investigates personal injury and wrongful death product liability claims as well as property damage claims involving machinery and equipment in both manufacturing and construction workplaces for both the plaintiff and the defense. Jeff can talk to a jury. He has a way of making complicated mechanical engineering, machine design, risk assessment and safety concepts understandable to the ordinary person. He is a court-qualified expert in mechanical engineering, machine design, risk assessment and safety.

B.S., M.S., and Ph.D. in Mechanical Engineering
Licensed Professional Engineer
Certified Safety Professional
Certified Fire and Explosion Investigator
Certified Fire Investigation Instructor
ANSI B11.TR3-2000 Committee Member
Research Engineer at Savannah River Laboratory
Designer of Special Machinery for Manufacturing Automation
CASE STUDY: Can an Interlocked Guard take the Place of LockOut/TagOut?

Can an Interlocked Guard take the Place of LockOutTagOut Yes, if the Requirements of the Minor Servicing Exception are Met

Analysis of a Double Fatality Fire Allegedly Caused by a Portable Electric Heater

A portable electric heater was ultimately proven not to cause a tragic fire in which two children perished. The analysis performed shows the importance of conducting a thorough investigation and is a prime example of how utilizing the current scientific methodology is vital to getting to the bottom of a complex fire loss.

Settling Complex Claims with the Involvement Matrix

Use of an Involvement Matrix helps identify and clarify roles in complex multiple party claims

Don’t Let Your Child Be Injured

Some recliner chairs have a defective design that can cause death or serious injury to children due to an entrapment.

To Analyze Who Else Owns This Loss

Noteworthy tips to consider when investigating any incident to determine responsible parties.

Investigation Saves Money on Tank Explosion Claim

Use of a “Responsibility Matrix” helps sort out a claim involving an explosion of a fuel oil tank being cut and welded on by a contractor

Documents You May Want to Ask for When Working a Machinery & Equipment Claim

Proper collection of documents is necessary to an efficient and organized process for working machinery and equipment claims.

Who Else Owns This Fire Loss?

A thorough analysis and asking proper questions assist in determining the other parties that may be partially or wholly responsible for a loss.

Wind & Water Investigation Tips

When it comes to wind and/or water damage claims, you can never have enough documentation. Here are a few tips to follow when recording and collecting specific data relative to the storm.

It’s A Long Way Down

Engineering analysis of codes and standards leads to a determination that a personnel lift was improperly designed and a cause of an incident in which two boys died.

Unguarded Shear point 1 white

Unguarded Shear Point on Force Tester Amputates Worker’s Finger

A worker was injured while testing gas springs similar to the type that hold the hatchback of an SUV open. The hazard that injured the worker was an unguarded shear point. The tester contained a mounting plate that was raised and lowered by a pneumatic cylinder. The pneumatic cylinder lowered the mounting plate while the […]

Orange mini excavator

Case Study: Fatality Servicing Unsupported Excavator Boom

A mini-excavator at a job site developed a leak at a hydraulic fitting at the base of the cylinder that raises and lowers the boom. A subcontractor foreman at the site raised the boom to search for the leak. The foreman found and attempted to tighten the leaking fitting. When he did, the fitting separated […]

box bailer

Defective Vertical Baler Causes Serious Crush Injury to Operator’s Arm

I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into […]

Figure 1: A view from a vendor's website of a material known as engineered wood fiber that is designed for use as a playground surface.

Children Will Fall At Playgrounds. What Shall We Do To Protect Them? A Multipart Blog Series – Part II: A Brief Summary of Playground Safety Standards

Welcome to the second part in our multipart blog series examining a young boy’s fall and injury at a public playground. If you missed the first part in this series, click www.warrenforensics.com/2017/10/11/children-will-fall-at-playgrounds-what-shall-we-do-to-protect-them-a-multipart-blog-series-part-i/ to read it. In this post, we will highlight some resources that designers of public playgrounds can use to help ensure their designs […]

Dan Olson presenting his Collision Course to a local insurance group.

Warren Announces the Retirement of Dan Olson

With both pleasure and regret, Warren announces the retirement of Dan Olson. Dan has been a consulting engineer at Warren since its founding 20 years ago and has been a leader in the development of Warren and its culture from the onset.

Jennifer Morningstar, P.E.

Congratulations to Jennifer Morningstar on receiving Professional Engineer’s License

Warren is thrilled to announce that Jennifer Morningstar passed the Principles and Practice of Chemical Engineering exam and received her South Carolina Professional Engineer’s License on July 17, 2017. She has been with Warren since September 2011, in a non-engineering capacity but has rejoined the ranks of engineers as a consultant.

Jennifer Morningstar

Warren Welcomes New Chemical Engineer

Warren is pleased to announce that Chemical Engineer, Jennifer Morningstar, E.I.T., has joined our team of engineering professionals as a Consulting Engineer.

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