Forensic Engineers and Consultants

Tag Archive: distributed control systems

  1. Interpreting Industrial Incident Data – Lesson Learned

    Leave a Comment

    This is a case study about an incident I investigated involving a major upset in a distillation column.  This blog builds on the previous blogs about the Distributed Control System, DCS – Data is the Key.

    Distillation is a method of separating mixtures of compounds with differing boiling points.  Uncle Bill with his still on the hill separates ethanol, that boils at 173°F, from water that boils at 212°F.  If the mixture is heated to above 173°F, but below 212°F, the ethanol will boil, the vapor will travel up out of the unit and then can be condensed and served over ice with an olive…   Any mixture of two or more chemicals with different boiling points can be separated in this way.  The distillation (more…)

  2. P&ID’s, If You Please – Piping and Instrumentation Diagrams Explained

    Leave a Comment

    When investigating an industrial incident, one piece of information I always ask for is the relevant P&ID’s for the process.  P&ID stands for Piping and Instrumentation Diagram and is defined as “A schematic diagram of the relationship between instruments, controllers, piping, and system equipment.” A set of P&ID’s for an entire facility allows you to trace the entire manufacturing process from raw material unloading to finished product loadout, including utilities like steam, water, fuel, and air. That’s great information to have, but isn’t especially useful (more…)

  3. Distributed Control Systems…Data is the Key

    Leave a Comment

    Wouldn’t it be great to have a built-in camera to let you see exactly what went wrong before an incident?  In many manufacturing instances there is, chemical plants especially.  The computer system that operates the plant is called a Distributed Control System (DCS) and it has the capacity to monitor thousands of process variables (flow rates, temperatures, pressures, levels, valve positions, pumps on/off) simultaneously. (more…)

Type ofLoss

Not sure what you're looking for?
Browse All

Select Loss Category