As we all know, change is a part of life. Sometimes the results from change are good. And we know sometimes change may result in things becoming worse, although it may not be immediately evident. I think it is safe to say that when we intentionally make changes to something, our goal is to make it better with respect to one or more metrics. Engineers working in manufacturing facilities are often asked to make changes to existing machines and processes for multiple reasons: (more…)
When consulting as an expert witness, having certifications can assist in establishing your credibility and qualifications. If you’ve perused the Curriculum Vitaes of the experts at The Warren Group, Inc., you may have seen some of these letters trailing after our names. What do they mean and what organizations grant them? The following is a sampling of some of the certifications our experts have acquired: (more…)
Please join us in welcoming Mechanical Engineer Brian Tenace, M.S.M.E., P.E., to the WARREN family! Brian has over 15 years of manufacturing and machine design experience in production and quality-driven environments. Brian holds a Master of Science in Mechanical Engineering from the University of Florida.
Machine guards can be compared to the clothes we wear every day. Indeed, they serve a very important purpose. Imagine someone leaving their home on a fine, sunny morning wearing nothing but a smile. Wonder how far they will get through the day before things start going poorly for this individual?
There will be more than a few raised eyebrows and blushes when he stops into the local Starbucks for his usual morning double-dipped and whipped, chocolaty chip with a touch of pumpkin spice cappuccino fix. Good luck with that! Probably going to leave disappointed, empty-handed, and likely wearing handcuffs. This will be the beginning of a very long, very bad day for that individual. Had he recognized the risks associated with this type of behavior, and then put forth a little effort to cover up, he would have prevented many unfavorable and possibly life-changing personal and legal problems from ever occurring!
And so it is with properly guarding a machine. Machine safeguarding helps to protect workers from preventable injuries. (more…)
Please join us in welcoming Mechanical Engineer Bob Hickman, P.E., to the WARREN family! Bob has over 30 years of manufacturing and machine design experience in production and quality-driven environments. Bob holds a Bachelor of Science in Mechanical Engineering from Clemson University.
An unexpected severe winter freeze will remind many people and businesses that when water in a pipe freezes, the ice will expand and burst the pipe or pipe fitting. Large losses will result from flooding when the temperatures rise. Insulation will help, but not prevent freezing. Insulation simply slows down the rate of heat loss. The time of exposure to subfreezing temperature is an important factor.
The American Society of Refrigeration and Air Conditioning Engineers (ASHRAE) Handbook of Fundamentals has a short entry on the topic (Chapter 23, page 23.5-6), which gives an equation for estimating the time that it will take an insulated pipe to freeze, (more…)
Temporary wiring is just that….temporary, and is typically used for repair and maintenance projects. In this blog I am going to discuss guidance offered by Article 590 of the National Electric Code (NEC), as well as some points to consider when using temporary wiring, including extension cords and holiday lighting.
Before each use, extension cords need to be inspected for visual damage. Cords with cuts or splits to the insulation need to be discarded. Cords with damage to the connectors, including those that feel loose when connected, need to be taken out of service. Failure to properly select and use extension cords can have a catastrophic result. (more…)
Surge Protective Devices (SPD), formerly known as Transient Voltage Surge Suppressors (TVSS) have been around for a long time. The most recognized version is integrated into outlet strips and used to protect sensitive electronics from surges, or higher than expected voltages on the power line. Early versions of these surge strips were known to have problems where internal components could overheat and cause a fire. Thermal protection was added to the designs to greatly reduce the potential for a fire hazard. Such an implementation in an outlet strip is considered a Type 3 SPD. (more…)
According to published weather data for the year 2019, 2.35 billion lightning strikes were recorded across the world, with 223 million of these in the United States. The movement of atmosphere causes electrical charges to build up between clouds. A tipping point is reached where the insulating properties of the air cannot withstand the level of energy and a discharge occurs.
Image Credit: Charleston Post and Courier. A lightning strike over Charleston, SC on July 3, 2019.
Unlike fine wines and some types of cheeses, not everything ages well. Such is the case with the materials used as insulation of electrical wiring. While the copper metal used as the conductor in many wire types will last virtually forever, the cladding used to protect and insulate the wire allowing electrons to flow to their final destination does not. (more…)