Forensic Engineers and Consultants

Archive: Industrial

Spontaneous Combustion…Is it hot in here or is it just me???

In the old-timey Fire Triangle, you have heat, fuel, and oxygen.  Get these three together in the right quantities, and you get fire.  What if the fuel provides its own heat?  That’s spontaneous combustion, or spontaneous ignition.  NFPA921 defines this as “initiation of combustion of a material by an internal chemical or biological reaction that has produced sufficient heat to ignite the material.” Read More

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Machine Guarding Resources

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So, you find yourself with a machine hazard that you need to guard.  Where do your turn for guidance regarding guards?  Several resources are available for the person who is tasked with providing machine guarding.

The United States government provides resources in the Code of Federal Regulations (CFR).  These can be found at www.ecfr.gov.  Title 29 of the CFR, section 1910 covers “General Industry” regulations.  1910 Subpart O, covers Machinery and Machine Guarding.  Definitions are covered in 1910.211 and it is wise to understand how terms are defined. For instance, in 1910.211(a)(1), Point of operations is defined by the regulation as “that point at which cutting, shaping, boring, or forming is accomplished on the stock.” Read More

Safety Hazards in Waterjet Cutting

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Waterjet cutting machines (often simply called ‘waterjets’ in the industry) are essentially platforms that use ultra-high pressure water to manufacture cut parts with accuracy as high as .001 inch. They can cut materials ranging from glass and stone to steel and even plastics. Such machines can cost under $1.00 per minute to run, even including labor. Waterjets are some of the most versatile cutting tools available today. They produce virtually no heat-affected zone. They also use CNC (computer numerically controlled) programs, which allow continuously variable speeds for different edge conditions and cut quality. The waterjet dissipates heat, and the jet stream minimizes harmful chemical vaporization from cut materials. Small and mid-sized companies throughout the U.S. depend on these powerful tools to manage all sorts of custom two-dimensional cuts.

But waterjets present unique hazards to the manufacturing environment. The following challenges require special attention: Read More

Machinery Directive VS Machinery Regulation – A Notable Change

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In 2023, the new European Machinery Regulation was published which replaces the 2006 Machinery Directive.  The 2023 Machinery Regulation is slated to be entered into force and application on January 20, 2027.  A number of changes and/or clarifications are included in this new Machinery Regulation, not the least of which is the definition for “substantial modification.” Read More

Safety Distance in Machine Safeguarding

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Hazard can be defined as a potential source of harm.  Machine safeguarding seeks to protect people from these potential sources of harm.  Often distance from a hazard will play a key role in providing a means of protection.

One would often think of distance as it relates to the location of a barrier guard from a hazard.  ANSI B11.19, Performance Criteria for Safeguarding, defines safety distance as “the distance a safeguard is installed from a hazard such that individuals are not exposed to a hazard.”  An example from ANSI B11.19 of the recommended distance of a slotted opening in a barrier guard from a hazard is shown Read More

In Cahoots – Interconnections of Fire Protection Systems with Ancillary Equipment

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Fire protection is an expanse that I am both fascinated by and passionate about. To prove it, I could show you my sprinkler collection… the old ones, the new ones, the sizes, the features!  But instead, I will share some information to show you the relationship between fire protection systems and other systems that you may have never thought about!

Fire protection, suppression, and alarm systems often do not act alone. They can be in cahoots with life safety systems or other equipment or building systems to mitigate fires and help firefighters. Many, but not all, of these functions are associated with fire alarm systems. Many, but not all, of these functions are customary and expected. Some of these functions will automatically reset when the alarm or system is reset, but not all! Read More

Dig into Underground Fire Water Piping and Appurtenances

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Many sites that are protected by fire sprinklers will have at least some amount of private underground fire water piping. Its purpose is to make water available for fire protection or suppression at a needed flow and pressure. Its presence is usually quietly evidenced by the connected objects that occasionally surface along its course, like valves, fire department connections and private hydrants, termed appurtenances. Underground water piping commands attention, though, when Read More

FORKLIFT Etiquette: DON’T BE A LOUSY TIPPER!

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That is always good advice to follow if you are a forklift driver!  Operating a forklift can be a dangerous occupation.  There are approximately 1 million forklifts (powered industrial trucks) in the US workplace today, and it is estimated that just over 10% of those are involved in some type of accident every year.  Forklift accidents result in dozens of deaths and thousands of non-fatal injuries annually.  About one out of every four of those accidents involves a tipping or overturning forklift, making this the most common type of industrial truck accident.  Read More

Fire Pumps are Cool; Lets Keep Them That Way

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In the last blog, we discussed the small PRVs that go on wet sprinkler systems to limit their pressure below 175 psi. That brought to mind a small PRV in another application that is used to keep something different cool: an electric motor-driven centrifugal fire pump. I can’t talk about electric fire pumps without also talking about diesel fire pumps, so let’s dive in and take a look at both! Read More

Steam Explosions…Spectacular Expansions, Spectacular Losses

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I’ve heard some people say that the term steam explosion is a malaprop because explosions involve combustion.  However, if you look up the definition of explosion, you get this: “a large-scale, rapid, or spectacular expansion or bursting out or forth.” (Thanks, Meriam-Webster!!)  If you’ve ever witnessed a steam explosion, you’ll agree that it is a MOST appropriate term!

Steam explosions occur when water or other liquid undergoes a sudden phase change Read More

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