The Occupational Health and Safety Administration (OSHA) “Top 10 for 2018” violations once again have Machine Safeguarding earning a position on the list. Machine safeguarding was the 9th most cited standard as noted in the list below:
(Source: www.osha.gov/Top_Ten_Standards.html)
This is down one in the order from 2017 where Machine Safeguarding was the 8th most cited standard. OSHA 1910.212 (a)(1) states: “Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards associated with those created by the point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding are-barrier guards, two-handed tripping devices, electronic safety devices, etc.”
So, what goes into an effective “Machine Guard”? Well before you can guard, you must first understand the risk(s) associated with a machine. Which leads us to the subject of this blog, risk assessment.
A worker was injured while testing gas springs similar to the type that hold the hatchback of an SUV open. The hazard that injured the worker was an unguarded shear point. The tester contained a mounting plate that was raised and lowered by a pneumatic cylinder.
The pneumatic cylinder lowered the mounting plate while the worker’s fingers were in the hazardous, unguarded shear point. Read More
While on a lunch stop during a recent vacation trip through Tennessee, I happened across a safety hazard that required immediate attention. The establishment had a raised concrete patio at the front with a steel railing around the perimeter. At one edge of the patio was a set of stairs with a continuation of the steel railing used as a handrail. The top edge of the patio had light strings wrapping the top metal bar as accent lighting for the perimeter. The light string continued down the stair handrail wrapped in the same manner as the rest of the patio. Read More
A mini-excavator at a job site developed a leak at a hydraulic fitting at the base of the cylinder that raises and lowers the boom. A subcontractor foreman at the site raised the boom to search for the leak. The foreman found and attempted to tighten the leaking fitting. When he did, the fitting separated from the base of the cylinder, releasing the hydraulic pressure that held the boom aloft. The boom fell and the bucket struck a nearby superintendent for the general contractor.
Equipment and appliances supplied with fuel gases like natural gas, propane and butane are a common and convenient part of most of our lives. Such devices as gas grills and ranges, ovens, furnaces, space heaters and water heaters usually perform without incident. However, when they malfunction the potential for incidents such as fires and explosions, carbon monoxide (CO) poisoning and burn injuries may occur. These incidents may be due to design and manufacturing defects in the product, or improper installation or operation of the device.
When it comes to diagramming a crash scene, there are several methods to complete the task. Forensic Mapping, (locating, positioning, and documenting the evidence of a collision scene to scale) is essential to having the answers to the questions “Who, What, Where, When, and Why”. Photographs do a great job showing what the investigators saw post collision; yet they lack scale and the ability to describe pre-collision movement. Having a computer aided diagram (CAD) of the collision scene goes much further than the pictures can; here is why.
A scale diagram gives the full overview of a collision scene from either a 2D or 3D point of view. Being able to see how things lined up, how they came together and how they parted helps explain the events within a crash. When a scene can be viewed from top down or any angle, that helps relay the facts. The investigator, judge, or jury will get Read More
Several dangers involving the use of a hot tub (spa) may readily come to mind, such as the risk of shock or electrocution, or the risk of drowning for unsupervised young children. Not so readily apparent is the effect of overheating the human body, or “hyperthermia”.
Some individuals are more susceptible to the effects of hyperthermia, including the elderly, young children, and those in poor health. The effects of hyperthermia, or overheating of the human body, cause direct responses such as headache, nausea, heat exhaustion, increased cardiac output, lethargy, confusion, heat stroke and unconsciousness. The onset of hyperthermia is defined as being at 99.5° F; if the body temperature reaches 104° F, a life-threatening medical emergency exists. Read More
I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into the open space above the bottom door on the baler and began to clear cardboard from the bale tie slots in the bottom of the raised platen. Suddenly, and without warning, the steel pin attaching the platen to the raised hydraulic cylinder rod failed. The heavy steel platen fell and crushed his arm which was outstretched over the baler door into the compaction space.
Remember the good old days when our homes were built with only lumber, dry-wall, and roofing? Me neither. However, we talk about ‘modern’ construction materials like this is a new phenomenon. The truth is ‘modern’ construction materials started sneaking into homes over fifty years ago. It’s not only construction materials that have changed: a century ago, we furnished our houses with wood, cloth, metal, and glass. Today, it’s plastics, foams, and coatings.
In February of 1992, the OSHA Process Safety Management (PSM) standard was issued. The official title is: ‘Process Safety Management of Highly Hazardous Chemicals.’ As its title implies, not every facility is covered by this rigorous standard. A process must contain highly hazardous, as defined by OSHA, chemicals above a certain weight threshold, again defined by OSHA. Notice that this is a process by process determination, so there could be certain processes at a manufacturing facility that are not covered by this standard situated beside other processes that are.
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