Forensic Engineers and Consultants

Archive: Workplace Injuries

Ladder Liability

I love spending time at the beach. Just this last weekend I drove by four fellows on extension ladders trimming palm trees with chainsaws on the side of the street.

Image of a worker performing ad hoc tree work without appropriate safety considerations. Of particular concern, his ladder is at an acute angle that puts undue strain on the frame and the worker has no secondary restraints to prevent him from falling off the ladder. Ladder falls are the most common injuries in the arboricultural industry.

Of course, anyone who knows me knows that one thing I like almost as much as the beach is talking about ANSI, OSHA and liability! So, this last weekend I was concerned by the arborists’ lack of compliance with ANSI Z133: The American National Standard for Aboricultural Operations (that’s a fancy way of saying care-for/pruning/trimming/repairing and/or removing plants).

Tree pruning of smaller branches from the ground is generally an easy task with little risk to the pruner. But the American Standards Institute adopted ANSI Z133.1 (now just ANSI Z133) in 1971 to help protect against ladder falls and crushing hazards related to aboricultural operations.

According to data tracked by the Occupational Safety and Health Administration (OSHA) and the Bureau of Labor Statistics, tree trimmers and pruners face some of the highest injury and fatality rates of any industry. Falling—primarily from trees, aerial lifts, and ladders—consistently ranks as a primary cause of fatalities among tree care workers. Historical OSHA data indicates that a significant percentage of tree care injuries stem from ladder slippage, base kick-outs, and workers losing balance while performing cuts. Also, a high volume of ladder falls are directly attributed to overreaching or the unexpected shifting of a cut branch, which instantly alters the worker’s center of mass and destabilizes the ladder. ANSI Z133 provides guidance for workers to climb and operate safely.

ANSI Z133 section 8 defines tree climbing and ladder requirements. Of particular interest, section 8.1.4 says:

“8.1.4 While working aloft, the climber shall have available a climbing line and at least one other means of being secured on his/her person at all times (e.g., an arborist climbing line and a work positioning lanyard).”

Operators sometimes feel that safety equipment slows them down. This is true, but ANSI Z133 has been developed over nearly 55 years to prevent real and documented injuries. OSHA has used the General Duty Clause (Section 5(a)(1) of the OSH Act of 1970 (29 U.S.C. § 654(a)(1))) which states:

“Each employer shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees.”

It has been used to fine arborists who fail to use multi-point safety equipment or other unsafe trimming methods. In districts with less oversight, arborists can go a long time without being cited. But that does not mean that there are exceptions to the applicability of ANSI Z133. The usage parameters of ladders are further dictated in 29 CFR 1910.23. It states that employers must ensure workers do not carry objects or position themselves in ways that compromise stability. As the traditional “3 points of contact” are impossible to maintain on a standard portable ladder while cutting limbs (you must have two hands to use a chainsaw, for example), a primary and secondary restraint as defined in ANSI Z133 are necessary. In this way, the CFR incorporates ANSI Z133.

Image of a worker pruning a tree while following the intent of ANSI Z133. Note his primary and secondary harnesses keeping himself and his ladder securely in place against the tree. Also note that a spotter is required for climbers over 12 feet off the ground.

Our expert Mechanical Engineers at The Warren Group deal with ladder manufacturer defects, OSHA’s General Duty clause, and ladder design defects frequently. If you need to identify possible issues with ladder liability, we can help determine cause, as well as identifying any design defects in the products. And the next time you see someone pruning a tree, please remind them that there is an easy way and a right way.

Senior Consulting Engineer Brian Tenace, PE, FMCP®, CFEI, holds a Bachelor of Science in Mechanical Engineering and Master of Science in Mechanical Engineering from the University of Florida, a Fenestration Master through the Fenestration and Glazing Industry Alliance, and is a Licensed Professional Engineer. He has over 15 years of manufacturing and machine design experience in production and quality-driven environments. Over his engineering career, Brian worked in fenestration design in addition to designing hardware, above/below ground spill containment vessels, extrusions, dies and molds. He conducted root cause analyses for fatigue, weld, and corrosion failures in steel, springs, pressure vents and sheet metals. He developed tests according to standards and custom specifications as needed, along with modifying manufacturing processes. His failure analysis experience includes impact testing, design for ballistic protection, water infiltration resistance and corrosion. Brian has an in-depth knowledge of many standards with emphasis on fenestration standards and impact standards. Brian regularly investigates property damage claims involving machinery and equipment in a variety of environments, as well as personal injury, wrongful death, and product liability claims for both insurance adjusters and attorneys. 

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You’re Just Not My Type – Part 1: Guards

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Selecting the best or most effective way to reduce or eliminate risk from a particular machine hazard is an extremely important process.  It can mean the difference between someone going home and hugging their wife and children…to never going home again.  The hazard control hierarchy (see figure below) is an available tool that illustrates what is known to be most effective to least effective when it comes to eliminating machine hazards or reducing the risk from those hazards to an acceptable level.  Removing the hazard by designing it out is by far most effective.  Read More

Steam Explosions…Spectacular Expansions, Spectacular Losses

I’ve heard some people say that the term steam explosion is a malaprop because explosions involve combustion.  However, if you look up the definition of explosion, you get this: “a large-scale, rapid, or spectacular expansion or bursting out or forth.” (Thanks, Meriam-Webster!!)  If you’ve ever witnessed a steam explosion, you’ll agree that it is a MOST appropriate term!

Steam explosions occur when water or other liquid undergoes a sudden phase change Read More

The FORKLIFT 500 – A Need for Speed

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From a young age, many children are typically drawn to things that are fast.  Fast toys, fast race cars, sports that require speed.  Is it possible that “feeding” this desire tends to make many of us resist, whether consciously or subconsciously, the request or demand to “Slow down!” once we’ve grown up, even when we know that it is the right and wise thing to do?  Now couple this with the natural tendency of most businesses to push for more productivity by doing things faster and more efficiently.  This can be dangerous when we take this combination into a workplace where forklifts are a necessary and integral part of the day-to-day operations.

Race cars are designed to go fast, and they rely on a properly trained and experienced driver to complete a race successfully and safely.  Forklifts are designed to lift and transport heavy loads, and they also rely on a properly trained and experienced driver to Read More

Danger Within Reach

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How far away from a hazard should you stay?  Your parents or grandparents would probably have told you to stay far away, but what are you to do when a hazard is present, and you must work around or near the hazard?  And what exactly is a hazard?  ISO 12100 Safety of machinery – General principles for design – Risk assessment and risk reduction defines a hazard as a “potential source of harm.

Where would a designer of a machine or product start if they wished to protect the user from a known hazard?  Consensus standards are a great place to begin the quest for safety. Read More

WARREN Welcomes Mechanical Engineer Bob Hickman, P.E.

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Please join us in welcoming Mechanical Engineer Bob Hickman, P.E., to the WARREN family! Bob has over 30 years of manufacturing and machine design experience in production and quality-driven environments. Bob holds a Bachelor of Science in Mechanical Engineering from Clemson University.

Bob’s Areas of Expertise Include:
-Machine Safeguarding
-Machine Design
-Equipment Failure
-Mechanical Engineering
-Industrial Accident Investigation
-Codes & Standards
-Machinery & Equipment Damage Assessment
-Products Liability Read More

The Use of Taglines to Control Crane Loads

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The adequacy of a crane’s load line to support the weight of the object being lifted is an obvious concern when evaluating a crane lifting operation. Less obvious, but often equally important, is the presence and adequacy of taglines to provide control of the load orientation.

Taglines are simply ropes or lines that are Read More

Conveyor Backstops: Sometimes One Isn’t Enough, Part 1

This is the first of a two-part blog series describing an incident involving conveying machinery that seriously injured a miner. Part 1 describes the machinery and the incident. In Part 2 I will summarize my engineering analysis of the incident and share the conclusions I reached.

A loaded, inclined conveyor belt may contain hazardous levels of energy due to gravity. To protect workers, anti-reverse devices called backstops are installed on inclined conveyors to prevent unexpected downhill movement. The Conveyor Equipment Manufacturer’s Association (CEMA) defines a backstop as: Read More

WARREN WEBINAR: Property Claims Issues at Manufacturing Facilities

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LIVE WEBINAR: “Property Claims Issues at Manufacturing Facilities” | Presented by WARREN’s President and Senior Consulting Engineer, Jennifer Morningstar, P.E., CFEI.

COURSE LEARNING OBJECTIVES
The learning objectives of this course are to provide the attendees with information on the four major facets of property claims that are commonplace in manufacturing facilities.

They are:

  1. Subrogation against third parties;
  2. Boiler & machinery vs property claims;
  3. Scope of loss, and
  4. Business interruption

Each facet will be explored and exemplified by at least one case study.

Read More

The CE Mark and What Should It Mean to You? Part Two

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In the previous blog (Part One) we discussed the backstory behind the two stylized letters CE and what it means to the design of machinery bearing the mark.   We outlined some of the requirements of the “Machinery Directive” (MD) which include what are known as “Essential Health and Safety Requirements.” The Essential Health and Safety Requirements incorporate an iterative risk reduction process during design that takes into account Read More

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