Forensic Engineers and Consultants

Archive: Liability Claims

Case Study: Fatality Servicing Unsupported Excavator Boom

A mini-excavator at a job site developed a leak at a hydraulic fitting at the base of the cylinder that raises and lowers the boom. A subcontractor foreman at the site raised the boom to search for the leak. The foreman found and attempted to tighten the leaking fitting. When he did, the fitting separated from the base of the cylinder, releasing the hydraulic pressure that held the boom aloft. The boom fell and the bucket struck a nearby superintendent for the general contractor.

Read More

Gas Appliance testing lab

Testing As Part of Gas Applicance Incident Investigation

Author

Equipment and appliances supplied with fuel gases like natural gas, propane and butane are a common and convenient part of most of our lives.  Such devices as gas grills and ranges, ovens, furnaces, space heaters and water heaters usually perform without incident.  However, when they malfunction the potential for incidents such as fires and explosions, carbon monoxide (CO) poisoning and burn injuries may occur. These incidents may be due to design and manufacturing defects in the product, or improper installation or operation of the device.

Read More

box bailer

Defective Vertical Baler Causes Serious Crush Injury to Operator’s Arm

I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into the open space above the bottom door on the baler and began to clear cardboard from the bale tie slots in the bottom of the raised platen. Suddenly, and without warning, the steel pin attaching the platen to the raised hydraulic cylinder rod failed. The heavy steel platen fell and crushed his arm which was outstretched over the baler door into the compaction space.

Read More

Figure 1:  A view of the blower machinery.

Improper Design Leads to Fatigue Failure In Blower Shaft

Author

A blower used to exhaust air from an industrial process stopped functioning when the blower wheel drive shaft fractured.  The process, and thereby most of the plant, had to operate at a reduced volume until the blower wheel could be replaced.  The blower wheel had been installed during a shutdown a week before the incident.  The blower wheel was a spare installed when the existing blower wheel was sent for scheduled remanufacturing. Read More

Figure 2.  A view looking into the mixer. The grate and ribbon are visible. The grate openings are large enough to admit a worker's leg.

Case Study of an Injury Involving a Soil Mixer

Co-Authored with Aron Olson, P.E.

In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More

Figure 2: A self-propelled roof bolter similar to the one described in this post. The canopy is on the extreme left of the image.

A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

Co-Authored with Aron Olson, P.E.

In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More

2nd-figure

Painting of Handicap Ramps

As an experienced safety consultant, I’m called on to investigate a wide range of premises liability incidents. One common premises liability incident that often results in serious injury is a fall on a handicap ramp. There are at least four types of handicap ramps – flare side, parallel, returned curb and built-up. Read More

Figure 1: An illustration of a properly constructed flared side curb ramp.

A Steep Price: Improperly sloped curb ramps increase the potential of serious pedestrian injury

As an experienced safety consultant, I’m called to investigate a wide range of premises liability incidents. One common premises incident that often results in serious injury is a fall on a curb ramp. There are at least four types of curb ramps: flare side, parallel, returned curb and built-up. This post will focus primarily on flare side curb ramps which are the most common type constructed today. Read More

A closer view of the hole through which the worker fell.

Why did he fall off the edge? – Part 2 of series on Fall Through Openings

As an experienced safety consultant, I have investigated many incidents in which a worker falls through an opening.  The majority of these types of fall incidents have occurred at construction sites and most resulted in a serious injury or death. Read More

Roof drain with membrane installed in opening.

Water Intrusion/Moisture Issues – Finding the Source and Location

Author

What you see is not always what you get.  This commonality exists in the numerous cases I have investigated for water intrusion and moisture issues in buildings.  The source that appears most obvious and straightforward may not, in fact, be the root of the problem at all. Read More

Type ofLoss

Not sure what you're looking for?
Browse All

Select Loss Category