Forensic Engineers and Consultants

Category Archive: Tips and Advice

Moisture Intrusion into Structural Reinforced Concrete

Scenario:  The owners of Jones’ Marine, a marina with a wharf structure on a tidal saltwater river, cater to the operators of ships, barges, and large yachts.  There are both diesel and gasoline fuel pumps at the edge of the wharf.  In addition, a large mobile crane for lifting the large vessels out of the water for maintenance is in service at the wharf.  This crane is driven out to the edge of the wharf deck suspended over the water, subjecting this deck and the structure beneath it to very high loading.  They purchased the property from its former owners about 10 years ago and are conscientious about maintenance and upkeep of their thriving facility.  They decide it is time to have a survey performed of the condition of the precast reinforced concrete piles and pile caps beneath and supporting the concrete wharf platform/deck.  They are alarmed at what is discovered by this survey:  Significant spalling Read More

When Going Left is My Right

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The lines on the roadway determine the right-of-way. Did you know a passing zone could limit your right-of-way?

Passing a vehicle traveling in the same direction on a two-lane roadway should be done with great caution. Completing the pass without colliding with the vehicle being passed, other vehicles approaching from the opposing direction, and without losing control and leaving the roadway are vital. There are rules to passing that people forget; some are laws, others are just common sense. Let us take a look at the laws and what sometimes slips by people that can cause an unsafe pass. State laws may differ, so consider these for South Carolina roadways. Read More

Spontaneous Combustion…Is it hot in here or is it just me???

In the old-timey Fire Triangle, you have heat, fuel, and oxygen.  Get these three together in the right quantities, and you get fire.  What if the fuel provides its own heat?  That’s spontaneous combustion, or spontaneous ignition.  NFPA921 defines this as “initiation of combustion of a material by an internal chemical or biological reaction that has produced sufficient heat to ignite the material.” Read More

Issues with Moisture Intrusion through Flashing into Wood-Framed Structures

Flashing is a hot-button topic amongst residential designers, builders, and claims adjusters alike. In fact, currently one of the most prominent construction defect claims that we see involves moisture intrusion around improperly flashed window openings in wood-framed structures. Other trouble spots include the roof penetrations at chimneys and vent pipes. Read More

Industrial Equipment Failures and Construction Disputes

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At Warren, we frequently investigate losses involving industrial machinery.  Many of the losses involve workplace injuries, fires, or explosions; however, we also analyze industrial machinery and processes for other types of problems.  For example, we analyze failures of machinery or industrial processes to perform as expected or disputes that arise from the commercial supply and construction of such systems.  This can encompass a range of issues from failure to achieve required levels of product quality or production quantity, to matters concerning unclear specifications or contracts, Read More

Heavy Machinery Fires Caused by Hydraulic Hose Failures

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Heavy machinery fires are often caused by hydraulic hose failures.  Pressurized hydraulic fluid escaping from a failed hose assembly can be atomized into a fine spray that can be ignited by heated engine surfaces such as the engine exhaust or turbocharger.

Hydraulic hoses near the engine compartment of an excavator that burned.

 

Hydraulic hoses often fail due to age and wear, requiring regular inspection and replacement of hydraulic hoses to prevent failures. Hoses may also fail if they are misrouted.  Misrouting can lead to the hose being pinched or causing it to chafe against a sharp metal surface. Read More

Installation of Structural Sheathing on Wood-Framed Structures

The facts presented in this blog lead to an interesting story.  During the heyday of the residential construction boom in coastal South Carolina circa 2005, many General Contractors were forced to go out-of-state to find framers and other subcontractors due to the demand creating a local labor shortage.  It turned out that the state of Texas had excess capacity and availability of framers and carpenters. Many Texas framing crews came to South Carolina to satisfy the shortage.  It soon became apparent that the Texas crews, many of which were from inland locations, were accustomed to installing 4’x8’ exterior wall sheathing with the long dimension vertical, i.e., parallel to the studs.  It is especially important and required that the long dimension be oriented perpendicular to the studs.  Laboratory testing has shown that Read More

Types of and Techniques for Reinforced Concrete Masonry Block Construction

Construction using concrete masonry blocks or units (CMU) is ubiquitous in the United States today, and in fact in the whole modern world.  CMU blockwork is a very versatile and relatively economical building material.  It is naturally strong in compression, but with reinforced, grout-filled cells, it can also withstand large shear, bending, and tensile loads imparted by lateral wind or seismic events.  In this article, I will discuss the various types of CMU designs, as well as terminology, construction techniques, and application uses.

The design of CMU is typically comprised of hollow concrete “face shells” with Read More

Uplift and Shear Restraint Techniques for Residential Structures in Hurricane Wind Zones

Hurricane and Tropical Storm strength wind forces can wreak havoc on wood-framed residential structures.  One of the primary hazards is the negative pressures which can develop on the exterior building envelope when the structure is subjected to the high encircling winds.  These negative pressures act like the suction of a giant vacuum on a dwelling’s roof diaphragm, which produces enormous uplift forces throughout the entire structure.  The leeward walls are also subjected to negative pressures, while the windward walls take the brunt of the positive wind pressures.  The uplift on the roof is caused by what the author dubs “the airplane wing effect”.  In other words, Read More

Interpreting Industrial Incident Data – Lesson Learned

This is a case study about an incident I investigated involving a major upset in a distillation column.  This blog builds on the previous blogs about the Distributed Control System, DCS – Data is the Key.

Distillation is a method of separating mixtures of compounds with differing boiling points.  Uncle Bill with his still on the hill separates ethanol, that boils at 173°F, from water that boils at 212°F.  If the mixture is heated to above 173°F, but below 212°F, the ethanol will boil, the vapor will travel up out of the unit and then can be condensed and served over ice with an olive…   Any mixture of two or more chemicals with different boiling points can be separated in this way.  The distillation Read More

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