Please join us in welcoming Mechanical Engineer Bob Hickman, P.E., to the WARREN family! Bob has over 30 years of manufacturing and machine design experience in production and quality-driven environments. Bob holds a Bachelor of Science in Mechanical Engineering from Clemson University.
Bob’s Areas of Expertise Include:
-Machine Safeguarding
-Machine Design
-Equipment Failure
-Mechanical Engineering
-Industrial Accident Investigation
-Codes & Standards
-Machinery & Equipment Damage Assessment
-Products Liability Read More
Hazard, risk, and harm are terms that are used in the world of machine safeguarding. How do these words shape the concept of machine safeguarding? Let’s look a little deeper….
Hazard, which Merriam-Webster defines as a noun, lists its first meaning as a source of danger.
1: a source of danger
2a: the effect of unpredictable and unanalyzable forces in determining events : CHANCE, RISK
Temporary wiring is just that….temporary, and is typically used for repair and maintenance projects. In this blog I am going to discuss guidance offered by Article 590 of the National Electric Code (NEC), as well as some points to consider when using temporary wiring, including extension cords and holiday lighting.
Before each use, extension cords need to be inspected for visual damage. Cords with cuts or splits to the insulation need to be discarded. Cords with damage to the connectors, including those that feel loose when connected, need to be taken out of service. Failure to properly select and use extension cords can have a catastrophic result. Read More
This is the second in a two-part blog series about conveying equipment that severely injured a worker at a mine. In case you missed it, click here to read Part 1 where I describe the incident and the mining equipment. In this part, I will discuss my engineering analysis of the incident and the machinery involved and share the conclusions I reached.
The injured miner was a front-end loader operator. He was not a maintenance worker. He simply responded to a radio request for help with the conveyor. Power to the electric conveyor motors was locked out, but none of the maintenance workers did anything to lock out or block the hazardous gravitational potential energy in the heavy load of stone on the belt. Read More
Construction defects can appear in many forms. The building does not necessarily have to fall down. There are many types of construction defects, including roof leaks, water intrusion into walls, as well as Heating, Ventilation, and Air Conditioning (HVAC) defects.
One extreme example of this was an office complex I was called to for an investigation of the source of mold observed on the walls. The occupants complained that they could not find a temperature setting on the thermostat where they could make the office comfortable. When I inspected the office, I couldn’t believe what I was seeing. A band of black mold Read More
In the old-timey Fire Triangle, you have heat, fuel, and oxygen. Get these three together in the right quantities, and you get fire. What if the fuel provides its own heat? That’s spontaneous combustion, or spontaneous ignition. NFPA921 defines this as “initiation of combustion of a material by an internal chemical or biological reaction that has produced sufficient heat to ignite the material.” Read More
Heavy machinery fires are often caused by hydraulic hose failures. Pressurized hydraulic fluid escaping from a failed hose assembly can be atomized into a fine spray that can be ignited by heated engine surfaces such as the engine exhaust or turbocharger.
Hydraulic hoses near the engine compartment of an excavator that burned.
Hydraulic hoses often fail due to age and wear, requiring regular inspection and replacement of hydraulic hoses to prevent failures. Hoses may also fail if they are misrouted. Misrouting can lead to the hose being pinched or causing it to chafe against a sharp metal surface. Read More
The fire service affords you the opportunity to witness and observe things that a lot of engineers and even most people do not get the chance to see. An example of this is the situation where extended elevated temperatures combined with poor construction techniques to result in a structure fire.
I have personally observed several occasions where a structure fire was initiated due to improper construction of the fireplace hearth extension. The most recent one followed a multi-day cold snap, at least by South Carolina standards. The thermometer read 17 degrees F as I drove to the call of smoke in a residence Read More
When fall and winter arrive and temperatures drop, it is a great comfort to have a heating system to warm your home or office. Several categories of heating equipment exist to provide both primary and secondary heating. Primary heating systems include fuel gas/fuel oil/electric forced air furnaces, heat pumps, hydronic heating/steam systems and even wood-fired heating systems. Secondary heating equipment includes electric, gas and kerosene space heaters of both fixed and portable design, and fireplaces. Each of the different types of heating systems have unique hazards that, uncontrolled, can result in fires, explosions, burn injuries, and carbon monoxide poisoning. Read More
The Safety Hierarchy states that hazards should be mitigated first by engineering controls, secondly by guarding, and lastly by warning/training. When the first two, engineering controls and guards, fail in a manufacturing setting, a chemical release could occur. A forensic chemical engineer can help determine the root cause of that failure. Read More
Not sure what you're looking for?
Browse All
