Waterjet cutting machines (often simply called ‘waterjets’ in the industry) are essentially platforms that use ultra-high pressure water to manufacture cut parts with accuracy as high as .001 inch. They can cut materials ranging from glass and stone to steel and even plastics. Such machines can cost under $1.00 per minute to run, even including labor. Waterjets are some of the most versatile cutting tools available today. They produce virtually no heat-affected zone. They also use CNC (computer numerically controlled) programs, which allow continuously variable speeds for different edge conditions and cut quality. The waterjet dissipates heat, and the jet stream minimizes harmful chemical vaporization from cut materials. Small and mid-sized companies throughout the U.S. depend on these powerful tools to manage all sorts of custom two-dimensional cuts.
But waterjets present unique hazards to the manufacturing environment. The following challenges require special attention: Read More
In 2023, the new European Machinery Regulation was published which replaces the 2006 Machinery Directive. The 2023 Machinery Regulation is slated to be entered into force and application on January 20, 2027. A number of changes and/or clarifications are included in this new Machinery Regulation, not the least of which is the definition for “substantial modification.” Read More
That is always good advice to follow if you are a forklift driver! Operating a forklift can be a dangerous occupation. There are approximately 1 million forklifts (powered industrial trucks) in the US workplace today, and it is estimated that just over 10% of those are involved in some type of accident every year. Forklift accidents result in dozens of deaths and thousands of non-fatal injuries annually. About one out of every four of those accidents involves a tipping or overturning forklift, making this the most common type of industrial truck accident. Read More
Falls were the number one cause of preventable non-fatal injuries and the number two cause of preventable deaths in the US in 2019 (CDC and NEISS data). Slip and falls occur when there is an unexpected loss of traction between a person’s foot and the walking surface. Slip and falls are common and can occur in any setting where people walk, including homes, workplaces, and public areas. Slip and falls can result in serious injuries, particularly for older adults.
The human gait cycle consists of four phases: Read More
Machine guards can be compared to the clothes we wear every day. Indeed, they serve a very important purpose. Imagine someone leaving their home on a fine, sunny morning wearing nothing but a smile. Wonder how far they will get through the day before things start going poorly for this individual?
There will be more than a few raised eyebrows and blushes when he stops into the local Starbucks for his usual morning double-dipped and whipped, chocolaty chip with a touch of pumpkin spice cappuccino fix. Good luck with that! Probably going to leave disappointed, empty-handed, and likely wearing handcuffs. This will be the beginning of a very long, very bad day for that individual. Had he recognized the risks associated with this type of behavior, and then put forth a little effort to cover up, he would have prevented many unfavorable and possibly life-changing personal and legal problems from ever occurring!
And so it is with properly guarding a machine. Machine safeguarding helps to protect workers from preventable injuries. Read More
Ladders…not a particularly exciting topic I’ll admit. But hey, we need ladders to help us accomplish all kinds of tasks. Most people have used at least one of the many types of ladders that are available today. And the odds are probably pretty good that many of those users strayed outside the limits of safety a time or two while on a ladder. It is amazing the risks some people will take to save some time or avoid the inconvenience of getting down to move the ladder into a safer position. I wonder how many of those risks would be taken on a ladder if the users knew they were on camera.
Think about astronaut Neil Armstrong. He travelled by rocket almost 239,000 miles through space and Read More
Hazard, risk, and harm are terms that are used in the world of machine safeguarding. How do these words shape the concept of machine safeguarding? Let’s look a little deeper….
Hazard, which Merriam-Webster defines as a noun, lists its first meaning as a source of danger.
1: a source of danger
2a: the effect of unpredictable and unanalyzable forces in determining events : CHANCE, RISK
This is the second in a two-part blog series about conveying equipment that severely injured a worker at a mine. In case you missed it, click here to read Part 1 where I describe the incident and the mining equipment. In this part, I will discuss my engineering analysis of the incident and the machinery involved and share the conclusions I reached.
The injured miner was a front-end loader operator. He was not a maintenance worker. He simply responded to a radio request for help with the conveyor. Power to the electric conveyor motors was locked out, but none of the maintenance workers did anything to lock out or block the hazardous gravitational potential energy in the heavy load of stone on the belt. Read More
In the first blog in this series, we discussed the story behind the CE mark, the Machinery Directive, and the associated requirements regarding the design, production, and sale of machinery bearing the mark. The second blog discussed a cornerstone of safer machine design, the risk assessment. This installment will discuss another crucial piece of the safety puzzle, machine guard design. Read More
Ammonia is a compound consisting of one nitrogen atom and three hydrogen atoms and is denoted by the formula NH3. Its boiling point is -28°F at atmospheric pressure, so unless it is under pressure, it is gaseous at room temperatures. Therefore, pure ammonia is typically stored under pressure in a liquid form. Household ammonia is only 5-10% NH3, the remaining 90-95% is water. Ammonia is extremely soluble in water. It is often depicted like this: Read More
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