Forensic Engineers and Consultants

Archive: Commercial

OSHA’s Process Safety Management – Is This Process Covered?

In February of 1992, the OSHA Process Safety Management (PSM) standard was issued. The official title is: ‘Process Safety Management of Highly Hazardous Chemicals.’ As its title implies, not every facility is covered by this rigorous standard. A process must contain highly hazardous, as defined by OSHA, chemicals above a certain weight threshold, again defined by OSHA. Notice that this is a process by process determination, so there could be certain processes at a manufacturing facility that are not covered by this standard situated beside other processes that are.
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Jennifer Morningstar
A corroded boiler tube

Boiler Blowdown – It’s Not a Dance Move

Author

When thinking about the safe operation of boilers (and don’t we all?), several systems can readily be named; flame control, fuel/air ratio; steam pressure control, levels in the vessel, etc. What about the water? It seems so passive, as long as there is enough for level control, what’s the big deal? Well, it turns out, that as the steam produced by a boiler is used in the process, the condensate from that steam is returned to the boiler as feedwater. However, since 100% of the condensate is not returned, whatever solids had been in that water before it evaporated to form steam are left in the remaining water.  Fresh feedwater is added to maintain levels, but even fresh water contains some dissolved solids. So over time, the water in the boiler system gets saturated with all sorts of dissolved minerals.
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Cooker - Figure 2

Commercial Gas-Fired Cookers Can Do More Than Burn

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The first hazard that comes to mind when thinking about large scale ovens and steam kettles is burning or scalding injury. Carbon monoxide poisoning is just as dangerous but less understood, so oftentimes proper prevention methods are not followed. In the United States, this results in over 20,000 emergency room visits and over 400 deaths a year. Before we get to the case study and poisoning prevention methods, we need to know what CO is, where it comes from, and why it is poisonous. Read More

Fig-1-Chem-E-Intro

Chemical Engineers: More than Glorified Plumbers – Really!

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As a senior at Virginia Tech, I was told that ChemE’s were little more than glorified plumbers.  Looking back, I’m pretty sure it was to keep our geek-egos in check. It was an effective tool! However, as I grew and traveled as a professional, it became an effective descriptor; applying to a larger scale and using a modifier or two for specific applications.  So, if you have a loss that falls into one of the categories below, a ChemE could be the expert you need. Read More

NFPA-921

New 2017 Edition of NFPA 921 Guide for Fire and Explosion Investigations

Author

Over the course of its 25-year history, NFPA 921 Guide for Fire and Explosion Investigations has changed the practice of fire investigation for the better.  Without a doubt, NFPA 921 has appropriately driven a more rigorous approach to fire investigation that seeks to avoid cognitive bias and reliance on techniques that, when rigorously examined, are little more than pseudoscience.  One need look no further than the Cameron Todd Willingham matter, wherein a Texas man was executed in part based on a flawed fire investigation, to understand the importance of conducting a proper fire investigation. Read More

Charred-Wood-Structural-Members

Structural Evaluation After a Fire – Post-Fire Tips for an Insurance Adjuster, Part I

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This is a 3-Part series to help insurance adjusters during a claim inspection make a post-fire assessment of a building’s structural framing system.  From my numerous case history inspections involving damage to structural framing members after a fire, what appears obvious and straightforward is not always the case.  This article is a quick synopsis to help the adjuster be better prepared for a structural inspection and assessment while understanding what needs to be looked at, and if there are hidden factors to further investigate. Read More

Figure 2. A detail of the CAD model showing the area in which the firefighter was injured.

Firefighter burned due to improper industrial oven design and operation

Author

Industrial ovens and furnaces are used in many manufacturing processes.  One use of industrial ovens is for drying and curing coatings on fabrics.

I investigated a fire loss involving a very large oven, 10 stories high, used for curing coatings on an industrial fabric. A young firefighter was burned in response to this fire, one of a string of many fires that had occurred involving the oven.

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[SLIDESHARE] Low Temperature Ignition of Wood

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The phenomena of wood igniting when exposed for extended periods of time to temperatures below wood’s published ignition temperature value has been of considerable interest in recent years. Read More

[SLIDESHARE] Ovens and Furnaces

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Safety through design is a critical consideration in oven and furnace manufacturing. This slideshow takes a look at industry standards governing their design and identifies common safety oversights. Read More

An open fuel supply line was found during the explosion investigation.

Code Violations Are Root of Fatal Explosion

Author

The design and installation of gas piping systems in homes and commercial buildings is guided by a set of regulations called NFPA 54 — the National Fuel Gas Code. The code, which establishes minimum safety requirements, is also used by forensic engineers to evaluate an explosion to determine cause and responsibility. Read More

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