As cold weather sets in for those of us that actually get a winter in the Northern Hemisphere, a property owner needs to think about another expensive home system that is often taken for granted, your HVAC system.
Whether you have a heat pump with electric backup, a gas fired furnace, a fuel oil fired furnace, or even electric strip heat, your heating system requires some routine attention to maximize efficiency and get the most life out of the unit.
As a homeowner, the easiest and cheapest thing you can do to maximize the efficiency of your heating system is Read More
Wire ropes are critical components of cranes and play a crucial role in ensuring the safety and efficiency of crane operations. To extend the life of these ropes and maintain their strength and performance, it is essential to regularly lubricate them. Read More
As an experienced safety consultant, I’m called on to investigate a wide range of premises liability incidents. One common premises liability incident that often results in serious injury is a fall on an improperly painted or maintained walking surface.
Slip and fall accidents are a common occurrence and can lead to serious injuries and even death. Painted surfaces are one of the most Read More
How far away from a hazard should you stay? Your parents or grandparents would probably have told you to stay far away, but what are you to do when a hazard is present, and you must work around or near the hazard? And what exactly is a hazard? ISO 12100 Safety of machinery – General principles for design – Risk assessment and risk reduction defines a hazard as a “potential source of harm.”
Where would a designer of a machine or product start if they wished to protect the user from a known hazard? Consensus standards are a great place to begin the quest for safety. Read More
This is a case study about an incident I investigated involving a major upset in a distillation column. This blog builds on the previous blogs about the Distributed Control System, DCS – Data is the Key.
Distillation is a method of separating mixtures of compounds with differing boiling points. Uncle Bill with his still on the hill separates ethanol, that boils at 173°F, from water that boils at 212°F. If the mixture is heated to above 173°F, but below 212°F, the ethanol will boil, the vapor will travel up out of the unit and then can be condensed and served over ice with an olive… Any mixture of two or more chemicals with different boiling points can be separated in this way. The distillation Read More
Stress corrosion cracking involves the slow growth of small, often microscopic, cracks through a metal part in a corrosive environment. The cracking can continue to the point that the part fails suddenly and unexpectedly even though it still appears new and in good condition.
My first experience with stress corrosion cracking happened in the Charleston harbor when the stainless steel rudder suddenly separated from a sailboat during moderate winds. What had been a pleasant evening sail turned instantly into being in a difficult to control boat in the middle of the busy shipping channel. The rudder remained attached only Read More
The Safety Hierarchy states that hazards should be mitigated first by engineering controls, secondly by guarding, and lastly by warning/training. When the first two, engineering controls and guards, fail in a manufacturing setting, a chemical release could occur. A forensic chemical engineer can help determine the root cause of that failure. Read More
Hydraulic cranes absolutely rely on the integrity of their high-pressure fluid systems for safe operation. A crane can become out of level when an outrigger cylinder leaks over time, possibly leading to a tip over. A boom can collapse if a hydraulic hose ruptures. It is not possible to absolutely prevent hydraulic cylinders from developing leaks or prevent hoses from rupturing during the life of a typical crane, therefore crane manufacturers provide load holding valves at key components to prevent these dangerous incidents. In fact, ASME B30.5, Mobile and Locomotive Cranes, requires load holding valves or equivalent devices at outrigger cylinders, boom support cylinders, and boom telescoping cylinders. Read More
The rumors of my pending retirement have been greatly exaggerated…..
Ever since I heard about The Great Loop I have wanted to cruise it (www.greatloop.org). To successfully complete the Loop, one needs to have 3 things: adequate equipment, adequate time, and adequate health. I had the first and third. To secure the second, I had floated the idea of a two-year sabbatical. A year to complete any existing cases and a year to execute The Great Loop.
With the arrival of COVID-19, our firm went to remote work. Read More
Now that you know what ammonia is (see Part One here), how it behaves, and how to safely store it and work with it, let’s look at some areas in industry where it is used.
Anhydrous ammonia has a use in pollution control. Industrial boilers and power plants burn coal or natural gas to make steam and/or electricity. When the fuel is burned using air as the oxygen source nitrogen gets exposed to the heat as well because air is 79% nitrogen. The nitrogen gets oxidized and forms several compounds referred to as NOx (NO, NO2, NO3). NOx compounds are harmful to Read More
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