Forensic Engineers and Consultants

Category Archive: Safety and Design

Machine Guarding Resources

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So, you find yourself with a machine hazard that you need to guard.  Where do your turn for guidance regarding guards?  Several resources are available for the person who is tasked with providing machine guarding.

The United States government provides resources in the Code of Federal Regulations (CFR).  These can be found at www.ecfr.gov.  Title 29 of the CFR, section 1910 covers “General Industry” regulations.  1910 Subpart O, covers Machinery and Machine Guarding.  Definitions are covered in 1910.211 and it is wise to understand how terms are defined. For instance, in 1910.211(a)(1), Point of operations is defined by the regulation as “that point at which cutting, shaping, boring, or forming is accomplished on the stock.” Read More

Water Removal In Windows and Doors – Part 2: Weatherstripping

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Welcome back to my multi-part series about water resistance in windows and doors. Last time we discussed weep holes. Today, I’d like to talk about weatherstripping (also known as weathersealing).

During the life of typical exterior fenestration products, every driven rain is a test of the product’s water weathersealing system. Most windows and doors handle water without much homeowner input, but racked or misaligned windows, poor weatherstripping corner joints, and torn piles all contribute to reduced water infiltration resistance. They can allow moisture into the structure, where damage to flooring, walls, and Read More

Don’t Get Burned With Your Gas Grill!

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If there is one thing Americans can agree upon, it is the enjoyment that comes from an outdoor barbeque.  Whether a summertime cookout or a fall BBQ to watch a football game, we all love the fun and fellowship that comes from sharing a meal that was prepared outdoors on a grill or smoker.  In fact, 64% of Americans own a grill or smoker.  The great majority of these are LP fueled gas grills with comparatively few natural gas fired grills.  These products can be enjoyed safely when designed, installed, and used in a proper manner.  However, given the grill’s use of flammable fuel gas and high temperatures, the potential exists for things to go wrong and result in burn injuries or uncontained fires that spread to the surroundings. Read More

Water Removal In Windows and Doors – Part 1: Weep Holes

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In architecture, the word fenestration is used to encompass the windows and doors in a building. During my twelve-year career as a design engineer in the fenestration industry, water infiltration resistance (I.E., stopping leaks) consumed almost as much time in the test lab as pressure or impact testing. During the life of typical exterior fenestration products, every driven rain is a test of the product’s water evacuation system. Most windows and doors handle water without much homeowner input, but poor, clogged or covered water drainage systems can allow moisture into the structure, where damage to flooring, walls, and molding may occur. Poor water infiltration resistance also increases the humidity in a living space. Read More

Safety Hazards in Waterjet Cutting

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Waterjet cutting machines (often simply called ‘waterjets’ in the industry) are essentially platforms that use ultra-high pressure water to manufacture cut parts with accuracy as high as .001 inch. They can cut materials ranging from glass and stone to steel and even plastics. Such machines can cost under $1.00 per minute to run, even including labor. Waterjets are some of the most versatile cutting tools available today. They produce virtually no heat-affected zone. They also use CNC (computer numerically controlled) programs, which allow continuously variable speeds for different edge conditions and cut quality. The waterjet dissipates heat, and the jet stream minimizes harmful chemical vaporization from cut materials. Small and mid-sized companies throughout the U.S. depend on these powerful tools to manage all sorts of custom two-dimensional cuts.

But waterjets present unique hazards to the manufacturing environment. The following challenges require special attention: Read More

Safety Distance in Machine Safeguarding

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Hazard can be defined as a potential source of harm.  Machine safeguarding seeks to protect people from these potential sources of harm.  Often distance from a hazard will play a key role in providing a means of protection.

One would often think of distance as it relates to the location of a barrier guard from a hazard.  ANSI B11.19, Performance Criteria for Safeguarding, defines safety distance as “the distance a safeguard is installed from a hazard such that individuals are not exposed to a hazard.”  An example from ANSI B11.19 of the recommended distance of a slotted opening in a barrier guard from a hazard is shown Read More

The Life of a Smoke Alarm – How A Decade Flies!

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A smoke alarm milestone birthday party!

No kidding, I’m passionate about fire protection!  To prove it, I could tell you stories about the damage I have seen from various failures from freezes to fire pump cooling to what happens when a fire hydrant’s weep holes are clogged…. But instead, I will tell you about smoke alarms!

Although it’s still new in my head, my home just turned 10 years old. The decade has seen the replacement of two household appliances and at least one HVAC repair… now what? A paint and décor refresh?  Maybe, but that’s not what the fire protection engineer is thinking! It’s time to replace the smoke alarms! Read More

FORKLIFT Etiquette: DON’T BE A LOUSY TIPPER!

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That is always good advice to follow if you are a forklift driver!  Operating a forklift can be a dangerous occupation.  There are approximately 1 million forklifts (powered industrial trucks) in the US workplace today, and it is estimated that just over 10% of those are involved in some type of accident every year.  Forklift accidents result in dozens of deaths and thousands of non-fatal injuries annually.  About one out of every four of those accidents involves a tipping or overturning forklift, making this the most common type of industrial truck accident.  Read More

Turkey Fryers- Product Design is Critical to Consumer Safety

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As the holiday season nears, thoughts turn to wonderful home-cooked meals with family.  Few things in life are more pleasurable than a traditional holiday turkey feast. Yet for an unfortunate few, holiday meal time can turn tragic if a turkey frying accident occurs.   While fried turkeys may be tasty, many fire safety experts feel that the reward is not worth the risk.  Read More

Surprise Slip and Slides  

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Falls were the number one cause of preventable non-fatal injuries and the number two cause of preventable deaths in the US in 2019 (CDC and NEISS data). Slip and falls occur when there is an unexpected loss of traction between a person’s foot and the walking surface.  Slip and falls are common and can occur in any setting where people walk, including homes, workplaces, and public areas. Slip and falls can result in serious injuries, particularly for older adults.

The human gait cycle consists of four phases: Read More

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