Installation can compromise PVC pipe


Expertise Includes:

    • Aerial Lifts
    • Failure Analysis
    • Industrial Accident Reconstruction
    • Machine Safeguarding
    • Products Liability
    • Vehicle Mechanical Failure
    • Water & Sewer Systems

PVC pipe is a durable material used in many construction and renovation applications. Despite its widespread use, problems can arise when manufacturer installation guidelines are not followed. This is especially true in applications that involve gluing joints or, using the more technical term, solvent welding.

Solvent is a liquid applied to PVC pipe so two pieces soften enough to fuse together. However, the solvent can weaken pipe if not applied correctly. Manufacturers provide detailed application instructions that help prevent such failures. Specifically, these instructions state solvent should be applied in a thin layer. Any excess should be pushed away from the fitting and wiped from the pipe’s exterior surface. Manufacturers also specify a minimum 24-hour curing time before pressurizing a piping system. If more solvent is used, more curing time is required.

These basic requirements were critical when I investigated a water damage loss at a medical practice. A few days after a plumbing company moved a sink a few feet down a wall, the water line below the building’s concrete slab failed. Was the loss caused by the work of the plumbing company?

During my investigation, I learned the crew fabricated a pipe extension using a tee fitting, a short section of PVC pipe, and a new angle valve. The work, which was assembled using solvent welding, occurred above the structure’s floor slab.

Inspecting the failed pipe below the slab, I made several discoveries. The compromised fitting contained a large amount of puddled, hardened solvent. The pipe’s exterior also showed red paint and foam overspray. I could clearly see a small, ballooned-out area where the rupture occurred. These discoveries told me the plumbing company’s renovation work did not lead to this loss. Rather, it was caused by faulty installation of the building’s plumbing system during construction.

Hardened solvent inside the PVC pipe weakened the supply line.

Why? Excess solvent softened the pipe that eventually ruptured. Because the system was likely pressurized after only 24 hours of curing, the excess wasn’t taken into account and the system was pressurized before the solvent was fully cured. The softened pipe thinned and ballooned before failing. While the paint and foam overspray may be incompatible with PVC, neither would have been as significant a factor as the excess solvent.

The pipe thinned and ballooned before finally rupturing.

While it seemed logical to draw a connection between the loss and recent plumbing work, in this case, it simply wasn’t true. The installers of the original system failed to heed well-known guidelines for using PVC and solvent. In this case, the damage was done long before the water damage occurred.

Roger Davis, a senior consulting engineer at The Warren Group, is a licensed professional engineer in South Carolina, North Carolina, Alabama, Georgia and Mississippi. He holds a Bachelor of Science in Mechanical Engineering and a Master of Business Administration from the University of South Carolina. He’s also achieved a Certificate in Crane Safety from the Georgia Institute of Technology, Distance Learning and Professional Education Center, Atlanta, Georgia. Roger is a certified fire and explosion investigator and certified vehicle fire investigator. He is experienced with municipal water, sanitary sewer, and storm water system design, construction, and operations. His expertise also includes property damage and personal injury investigations involving municipal utilities. He is an accomplished gas and diesel engine mechanic and has more than 30 years of experience with hydraulic plumbing and piping issues. Roger has investigated claims and injuries ranging from pressure piping system failures and material and personnel handling equipment to large engine failures and fires involving machinery, generators and vehicles.

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