Forensic Engineers and Consultants

Archive: Liability Claims

Testing As Part of Gas Appliance Incident Investigation

Author

Equipment and appliances supplied with fuel gases like natural gas, propane and butane are a common and convenient part of most of our lives.  Such devices as gas grills and ranges, ovens, furnaces, space heaters and water heaters usually perform without incident.  However, when they malfunction the potential for incidents such as fires and explosions, carbon monoxide (CO) poisoning and burn injuries may occur. These incidents may be due to design and manufacturing defects in the product, or improper installation or operation of the device.

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Defective Vertical Baler Causes Serious Crush Injury to Operator’s Arm

Author

I recently worked on an interesting case involving a box baler. An employee of a butcher shop put some empty cardboard boxes in a vertical box baler and pushed the control switch to compact the boxes. After the 30 by 60 inch platen weighing 851 pounds returned to its raised position, the employee reached into the open space above the bottom door on the baler and began to clear cardboard from the bale tie slots in the bottom of the raised platen. Suddenly, and without warning, the steel pin attaching the platen to the raised hydraulic cylinder rod failed. The heavy steel platen fell and crushed his arm which was outstretched over the baler door into the compaction space.

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Improper Design Leads to Fatigue Failure In Blower Shaft

Author

A blower used to exhaust air from an industrial process stopped functioning when the blower wheel drive shaft fractured.  The process, and thereby most of the plant, had to operate at a reduced volume until the blower wheel could be replaced.  The blower wheel had been installed during a shutdown a week before the incident.  The blower wheel was a spare installed when the existing blower wheel was sent for scheduled remanufacturing. Read More

Case Study of an Injury Involving a Soil Mixer

Author

In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More

A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

Author

In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More

Painting of Handicap Ramps

Author

As an experienced safety consultant, I’m called on to investigate a wide range of premises liability incidents. One common premises liability incident that often results in serious injury is a fall on a handicap ramp. There are at least four types of handicap ramps – flare side, parallel, returned curb and built-up. Read More

A Steep Price: Improperly sloped curb ramps increase the potential of serious pedestrian injury

Author

As an experienced safety consultant, I’m called to investigate a wide range of premises liability incidents. One common premises incident that often results in serious injury is a fall on a curb ramp. There are at least four types of curb ramps: flare side, parallel, returned curb and built-up. This post will focus primarily on flare side curb ramps which are the most common type constructed today. Read More

Gas Cylinder Leaks: What’s that Odor? Get out quick!

Author

Pressurized cylinders filled with various gases are very common, from the propane fuel tank under your barbeque grill to acetylene for welding to fluorine for production of many common products.  A leak from almost any of these can cause damage or significant losses, from a fire to physical injury, or asphyxiation.

Owner protection against losses and injury can range from nothing to significant, such as storage in ventilated closets or gas detection alarms. In one case the regulator valve on a small CO2 cylinder used in a bar to pressurize beer kegs broke off. The cylinder rocketed around the bar room, causing at least one serious injury. Read More

Why did he fall off the edge? – Part 2 of series on Fall Through Openings

Author

As an experienced safety consultant, I have investigated many incidents in which a worker falls through an opening.  The majority of these types of fall incidents have occurred at construction sites and most resulted in a serious injury or death. Read More

Walkway and Parking Lot Design and Maintenance Can Prevent Injuries

Author

As an experienced safety consultant, I’m called to investigate a wide range of premises liability incidents. One common premises incident that often results in serious injury is a trip or a fall.
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