According to the OSHA regulations, a confined space is anyplace that meets the following criteria:
(1) Is large enough and so configured that an employee can bodily enter and perform assigned work; and
(2) Has limited or restricted means for entry or exit; and
(3) Is not designed for continuous employee occupancy. Read More
Graphitic corrosion is a process that may happen in equipment made of iron, particularly grey cast iron, but also ductile cast iron. Graphitic corrosion can lead to unexpected catastrophic failure of the affected part because the cast iron can lose its strength without a visible warning such as a change in size, shape, or appearance. Read More
A blower used to exhaust air from an industrial process stopped functioning when the blower wheel drive shaft fractured. The process, and thereby most of the plant, had to operate at a reduced volume until the blower wheel could be replaced. The blower wheel had been installed during a shutdown a week before the incident. The blower wheel was a spare installed when the existing blower wheel was sent for scheduled remanufacturing. Read More
A capstan winch uses a mechanically powered rotating cylinder, called a capstan, to apply pulling force through a rope. When the rope is looped around the rotating capstan and tightened, friction between the rope and capstan allows the winch to apply force to pull a load. A typical capstan winch is shown in Figure 1 below. Read More
A large agricultural trailer had been connected to a truck using a clevis pin with a spring locking clip. The trailer became disconnected from the truck and collided with an oncoming vehicle. The trailer was in poor condition, did not have safety chains, and had substantial recent modifications by the owner. Read More
Emergency generators are often called into service during catastrophic events like hurricanes, floods, tornadoes or fires, but also during more mundane events like thunderstorms and other things that may temporarily interrupt the public power grid. Can you rely on your generator to perform at those critical times? Read More
In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer. The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More
In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More
In our last post on 3D scanning, we introduced Warren’s new Faro Focus X 330 three dimensional scanner. To recap, the Faro scanner combines three dimensional laser measurement with automated photography to capture 360-degree data from the real world. Potential applications include vehicle accident scenes and damaged vehicles, structural collapses, fire scenes, flood damage scenes, and machinery and equipment analysis, among others. In this post, we will highlight some of the outputs that can be created from the detailed data captured by the scanner. Read More
We at Warren are pleased to announce our recent purchase of a Faro Focus X 330 three dimensional scanner with FARO Scene image processing software. The scanner takes up to 976,000 data points per second and can scan objects at distances to 1000 feet. The scanner forms a point cloud of millions of data points while also capturing 360 degree panoramic photographs. By combining a series of scans, a three dimensional representation can be created that enables precise measurements, animations, and demonstrations. The scanner can capture imagery indoors, outdoors, and even in darkness. Read More
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