Industrial ovens and furnaces are used in many manufacturing processes. One use of industrial ovens is for drying and curing coatings on fabrics.
We investigated a fire loss involving a very large oven, 10 stories high, used for curing coatings on an industrial fabric. A young firefighter was burned in response to this fire, one of a string of many fires that had occurred involving the oven.
Many modern machines and processes are controlled by Programmable Logic Controllers (PLC’s). PLC’s are essentially computers that have the ability, properly connected and programmed, to interface with the outside world and control the actions of a machine like a robot or conveyor. The PLC has a processor for processing the user programmed logic, and also has input / output (I/O) wiring provisions for both analog (e.g. temperatures and pressure transducers) and digital (e.g. limit switches and indicator lights) devices. Read More
An important question concerning a workers’ compensation claim involving machinery and equipment is whether or not the loss can be subrogated to a responsible third party. In order to properly analyze this question, it is often helpful to have an engineer determine if the machine contains a condition of defect that caused the incident. One effective way to move ahead with confidence — and without investing travel time and money into a full investigation — is a Warren desk review. Read More
Cranes are powerful lifting devices that we see everyday in construction areas, shipping terminals, and industrial sites. They are so common that we often pass by them with little thought. Cranes, however, can easily become involved in incidents that injure people or damage equipment. Read More
I recently finished working on a case where an operator received a right hand injury when an unguarded, rotating mixer shaft caught his gloved hand between the right index finger and middle finger, twisting it around the shaft causing the index finger to separate from the hand and the middle and ring finger to be dislocated. The mixer contained an unguarded rotating shaft, which created an uncontrolled motion hazard when rotating at speeds up to 450 RPM. Read More
One of the most common features of machinery, consumer products, and assemblies of any type is the bolted joint. Sometimes the joint fails, with results ranging from inconsequential to catastrophic. The design of a joint is in the purview of an engineer, who must consider the material to be joined, the geometry of the joint, the loads imposed on the joint, the strength of the connectors (i.e., bolts, screws) environmental effects (i.e., temperatures, corrosion) and perhaps other factors. Read More
A forklift fell off the loading dock of a warehouse as it was in the process of entering a semi-trailer that was being loaded. The forklift fell because the semi-trailer and the connected truck rolled away from the edge of the loading dock as the forklift passed over the dock leveler into the trailer. The repeated braking forces of the forklift as it carried loads onto the trailer caused the trailer to move away from the loading dock. The semi-trailer wheels were not chocked to prevent movement away from the loading dock. Read More
In Part One, I shared a case of a machinist blinded while using a computer numerically controlled (CNC) machining center. The equipment, which was safeguarded, contained a known hazard, but the machine manufacturer included an interlock guard to help protect the operator during the machine’s intended use. Read More
Machine equipment manufacturers are called upon to study potential risks of equipment before selling it in the marketplace. In addition, ANSI machine tool standards further address equipment hazards and risks that cannot be eliminated by design. In one case I investigated, the depth of that critical risk assessment became an important factor in a claim involving a machinist blinded while using a computer numerically controlled (CNC) machining center. Read More
Mobile cranes depend on stability through their outriggers. These are the four “legs” that are deployed onto soil or other working surfaces adjacent to the crane. When a mobile crane is set up at a site, the outriggers are deployed by a hydraulic mechanism that extends the four outriggers beyond the crane body and then jack the crane free of its wheels so that it is supported by the outriggers only. Read More
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