Forensic Engineers and Consultants

Archive: Workplace Injuries

Injury Involving a Capstan Winch

A capstan winch uses a mechanically powered rotating cylinder, called a capstan, to apply pulling force through a rope. When the rope is looped around the rotating capstan and tightened, friction between the rope and capstan allows the winch to apply force to pull a load. A typical capstan winch is shown in Figure 1 below. Read More

Timber – Falling Beam Strikes Worker

As an experienced safety consultant, I have investigated many serious injuries and deaths at construction sites over the past 39 years. The United States Department of Labor reports that the fatal injury rate for the construction industry is highest of all industries in the nation. Out of 4,386 worker fatalities in private industry in calendar year 2014, 899 or 20.5% were in construction i.e., one in five worker deaths were in construction. Read More

Case Study of an Injury Involving a Soil Mixer

In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More

A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More

Who is Responsible for a “Booby Trap” Opening on a Roof Top? Part 3

As an experienced safety consultant, I have investigated many incidents in my career in which a worker “falls through an opening.”  The majority of these incidents have occurred at construction sites and most resulted in serious injury or death. Read More

Not Falling for Your Job?

Periodically, Warren Engineers and Consultants are asked to perform inspections that require work at raised elevations. Typical jobs and tasks include climbing on commercial and residential roofs with steep pitches, working on scaffolding, climbing from one level to the next at a fire or industrial loss scene, riding in the buckets of lift equipment, and inspecting exterior structural elements such as windows and masonry.  Read More

Annual Hood Suppression System Inspection

Author

Recently, we had the opportunity to observe a semi-annual inspection of a commercial cooking fire suppression system. Before we get too far into this we would like to point out that we talked with one of the company’s owners as well as the technician about our presence there and the questions we would ask the technician. Neither of them had a problem with this request. Read More

Hand and Finger Injuries from a Defective Snow Blower

Author

Nearly everyone who lives in a snowy climate would agree that a gas powered snow blower beats a person powered snow shovel for clearing the sidewalk or driveway.  Shoveling heavy, wet snow causes injuries from back problems to heart attacks.  No wonder that gas powered snow blowers of all sizes are a popular item this time of year.  The larger ones may be ride-on types; smaller ones are typically walk-behind.  In either case there is an auger to gather the snow as the device moves forward and a bladed fan (or “blower”) to discharge it out of a chute to one side or the other.  Read More

Protecting Industrial Employees from Workplace Hazards

The recent Texas fertilizer plant explosion has focused the nation’s eyes on the important matter of workplace safety. When an employee is injured or killed on the job, Warren investigators are often called in to identify what went wrong and how it could have been prevented.
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