Forensic Engineers and Consultants

Category Archive: Safety and Design

Gas Cylinder Leaks: What’s that Odor? Get out quick!

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Pressurized cylinders filled with various gases are very common, from the propane fuel tank under your barbeque grill to acetylene for welding to fluorine for production of many common products.  A leak from almost any of these can cause damage or significant losses, from a fire to physical injury, or asphyxiation.

Owner protection against losses and injury can range from nothing to significant, such as storage in ventilated closets or gas detection alarms. In one case the regulator valve on a small CO2 cylinder used in a bar to pressurize beer kegs broke off. The cylinder rocketed around the bar room, causing at least one serious injury. Read More

Evaluating the Potential for “Victim” Holes Not Caused By Lightning in CSST

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One area that we have found particularly interesting are fires involving Corrugated Stainless Steel Tubing (CSST). CSST is a material used to plumb fuel gas inside structures.  It is used as an alternative to traditional black steel pipe or copper tubing. The stainless steel tube of CSST, in certain circumstances, will perforate when subjected to electrical arcing, including that due to local lightning strikes.  The escaping fuel gas from these perforations has obvious implications as to causing fires. Read More

Jury Claims Swamp Cooler is Not Defective; Interlocked Guards are Not Required

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An evaporative cooler, also known as a “swamp cooler”, is an air conditioner that works by evaporating water.   A float valve keeps several inches of water in the bottom of the unit. A pump takes water from the pan to the top of a series of vertical pads made of absorbent materials like wood fibers. The water flows by gravity through the fiber pads. A fan pulls hot air from outside the house through the soaked pads. Water in the pads evaporates, cooling the air and increasing its humidity. The cooled and humidified air is blown back into the house. Evaporative coolers need to be cleaned periodically. Read More

Air Conditioning System Basics

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Air conditioning systems are everywhere in our lives – at home, in our vehicles, at work, in manufacturing facilities – yet most people give them little thought other than setting a comfortable temperature until they stop working or malfunction in some other way. Read More

Safety Inspections for Outdoor Decks are Necessary

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The North American Deck and Railing Association (NADRA) recognizes the month of May as Deck Safety Month®. This is the time of the year to get serious and take the necessary steps to safeguard your deck so that it is enjoyable not only for your family, but your friends and any visitors. The NADRA has a deck safety program and they just released a video in an effort to save lives and prevent injuries and to protect your family and friends. Read More

Forensic Examination of Losses that Include Programmable Logic Controllers (PLC’s)

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Many modern machines and processes are controlled by Programmable Logic Controllers (PLC’s).  PLC’s are essentially computers that have the ability, properly connected and programmed, to interface with the outside world and control the actions of a machine like a robot or conveyor.  The PLC has a processor for processing the user programmed logic, and also has input / output (I/O) wiring provisions for both analog (e.g. temperatures and pressure transducers) and digital (e.g. limit switches and indicator lights) devices.  Read More

Why did he fall off the edge? – Part 2 of series on Fall Through Openings

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As an experienced safety consultant, I have investigated many incidents in which a worker falls through an opening.  The majority of these types of fall incidents have occurred at construction sites and most resulted in a serious injury or death. Read More

Desk Reviews Answer Subrogation Questions

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An important question concerning a workers’ compensation claim involving machinery and equipment is whether or not the loss can be subrogated to a responsible third party. In order to properly analyze this question, it is often helpful to have an engineer determine if the machine contains a condition of defect that caused the incident. One effective way to move ahead with confidence  — and without investing travel time and money into a full investigation — is a Warren desk review. Read More

Crane Incident Handbook

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Cranes are powerful lifting devices that we see everyday in construction areas, shipping terminals, and industrial sites. They are so common that we often pass by them with little thought. Cranes, however, can easily become involved in incidents that injure people or damage equipment. Read More

Stay in Control: Manipulation of Electrical Controls Can Lead to Fires and Explosions

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We have a saying at Warren, “When we go to work on a new case, usually someone else has had a very bad day.” If you are a plant manager at a factory, you know it’s a bad day when you hear the fire alarm or a loud explosion emanating from the back of the plant. Read More

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