In the previous blog , I discussed the most basic and most common fire system type: wet sprinkler systems. The possible failure areas discussed with wet systems will also apply to dry sprinkler systems (control valves closed, obstructions, issues in the system, installation, or deficiencies with inspection, testing, and maintenance). Dry systems are even more prone to obstructions than wet systems, so close attention should be paid to that possibility. Read More
Machine guards can be compared to the clothes we wear every day. Indeed, they serve a very important purpose. Imagine someone leaving their home on a fine, sunny morning wearing nothing but a smile. Wonder how far they will get through the day before things start going poorly for this individual?
There will be more than a few raised eyebrows and blushes when he stops into the local Starbucks for his usual morning double-dipped and whipped, chocolaty chip with a touch of pumpkin spice cappuccino fix. Good luck with that! Probably going to leave disappointed, empty-handed, and likely wearing handcuffs. This will be the beginning of a very long, very bad day for that individual. Had he recognized the risks associated with this type of behavior, and then put forth a little effort to cover up, he would have prevented many unfavorable and possibly life-changing personal and legal problems from ever occurring!
And so it is with properly guarding a machine. Machine safeguarding helps to protect workers from preventable injuries. Read More
Ladders…not a particularly exciting topic I’ll admit. But hey, we need ladders to help us accomplish all kinds of tasks. Most people have used at least one of the many types of ladders that are available today. And the odds are probably pretty good that many of those users strayed outside the limits of safety a time or two while on a ladder. It is amazing the risks some people will take to save some time or avoid the inconvenience of getting down to move the ladder into a safer position. I wonder how many of those risks would be taken on a ladder if the users knew they were on camera.
Think about astronaut Neil Armstrong. He travelled by rocket almost 239,000 miles through space and Read More
Please join us in welcoming Mechanical Engineer Bob Hickman, P.E., to the WARREN family! Bob has over 30 years of manufacturing and machine design experience in production and quality-driven environments. Bob holds a Bachelor of Science in Mechanical Engineering from Clemson University.
Bob’s Areas of Expertise Include:
-Machine Safeguarding
-Machine Design
-Equipment Failure
-Mechanical Engineering
-Industrial Accident Investigation
-Codes & Standards
-Machinery & Equipment Damage Assessment
-Products Liability Read More
Hazard, risk, and harm are terms that are used in the world of machine safeguarding. How do these words shape the concept of machine safeguarding? Let’s look a little deeper….
Hazard, which Merriam-Webster defines as a noun, lists its first meaning as a source of danger.
1: a source of danger
2a: the effect of unpredictable and unanalyzable forces in determining events : CHANCE, RISK
Temporary wiring is just that….temporary, and is typically used for repair and maintenance projects. In this blog I am going to discuss guidance offered by Article 590 of the National Electric Code (NEC), as well as some points to consider when using temporary wiring, including extension cords and holiday lighting.
Before each use, extension cords need to be inspected for visual damage. Cords with cuts or splits to the insulation need to be discarded. Cords with damage to the connectors, including those that feel loose when connected, need to be taken out of service. Failure to properly select and use extension cords can have a catastrophic result. Read More
This is the second in a two-part blog series about conveying equipment that severely injured a worker at a mine. In case you missed it, click here to read Part 1 where I describe the incident and the mining equipment. In this part, I will discuss my engineering analysis of the incident and the machinery involved and share the conclusions I reached.
The injured miner was a front-end loader operator. He was not a maintenance worker. He simply responded to a radio request for help with the conveyor. Power to the electric conveyor motors was locked out, but none of the maintenance workers did anything to lock out or block the hazardous gravitational potential energy in the heavy load of stone on the belt. Read More
Construction defects can appear in many forms. The building does not necessarily have to fall down. There are many types of construction defects, including roof leaks, water intrusion into walls, as well as Heating, Ventilation, and Air Conditioning (HVAC) defects.
One extreme example of this was an office complex I was called to for an investigation of the source of mold observed on the walls. The occupants complained that they could not find a temperature setting on the thermostat where they could make the office comfortable. When I inspected the office, I couldn’t believe what I was seeing. A band of black mold Read More
Heavy machinery fires are often caused by hydraulic hose failures. Pressurized hydraulic fluid escaping from a failed hose assembly can be atomized into a fine spray that can be ignited by heated engine surfaces such as the engine exhaust or turbocharger.
Hydraulic hoses near the engine compartment of an excavator that burned.
Hydraulic hoses often fail due to age and wear, requiring regular inspection and replacement of hydraulic hoses to prevent failures. Hoses may also fail if they are misrouted. Misrouting can lead to the hose being pinched or causing it to chafe against a sharp metal surface.Read More
The fire service affords you the opportunity to witness and observe things that a lot of engineers and even most people do not get the chance to see. An example of this is the situation where extended elevated temperatures combined with poor construction techniques to result in a structure fire.
I have personally observed several occasions where a structure fire was initiated due to improper construction of the fireplace hearth extension. The most recent one followed a multi-day cold snap, at least by South Carolina standards. The thermometer read 17 degrees F as I drove to the call of smoke in a residence Read More
