Forensic Engineers and Consultants

Category Archive: Case Studies

Improper Fireplace Construction: Testing the Impact of Non-Compliant Clearance to Combustibles

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As the weather turns cold, many people use fireplaces to provide supplemental heat. The warmth from a fireplace is a comfort and the aesthetics of a glowing fire are a pleasure.  However, there is nothing pleasurable about a residential house fire that results from an improperly built or used fireplace or chimney. Read More

Defective Clevis Pin Culprit in Runaway Trailer

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A large agricultural trailer had been connected to a truck using a clevis pin with a spring locking clip.  The trailer became disconnected from the truck and collided with an oncoming vehicle.  The trailer was in poor condition, did not have safety chains, and had substantial recent modifications by the owner. Read More

Case Study of an Injury Involving a Soil Mixer

In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More

A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More

Who is Responsible for a “Booby Trap” Opening on a Roof Top? Part 3

As an experienced safety consultant, I have investigated many incidents in my career in which a worker “falls through an opening.”  The majority of these incidents have occurred at construction sites and most resulted in serious injury or death. Read More

Analysis of Double Fatality Fire Allegedly Caused by a Portable Electric Heater

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When fires occur, the effect on people’s lives is often devastating. This is especially true with fires that cause the death of a child. Clearly it is important to try and find the causes of such fires so that they can be prevented in the future. In such circumstances, it is especially important to follow a rigorous methodology in investigating the origin and cause of a fire. Investigators following a less than rigorous methodology may reach improper conclusions. Such was the case in a devastating fire investigated by Warren that was improperly alleged to have been caused by a supposedly defective product, a small electric space heater.
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Manufacturer Settles with Operator Injured by a Flying Tool Fragment from Milling Machine

In my June 2015 blog, I discussed a personal injury case where the jury decided that the lack of interlocks on the covers of a swamp cooler did not render it defective, even though it was technologically feasible to do so and their existence would have prevented the amputation.  Conversely, in another interesting personal injury case involving a computer numerically controlled (CNC) milling machine, a large settlement was made by the manufacturer with the injured operator because the machine did not have adequate interlocks on its enclosure doors. Read More

Firefighter Burned Due to Improper Industrial Oven Design and Operation

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Industrial ovens and furnaces are used in many manufacturing processes.  One use of industrial ovens is for drying and curing coatings on fabrics.

We investigated a fire loss involving a very large oven, 10 stories high, used for curing coatings on an industrial fabric. A young firefighter was burned in response to this fire, one of a string of many fires that had occurred involving the oven.

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Gas Cylinder Leaks: What’s that Odor? Get out quick!

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Pressurized cylinders filled with various gases are very common, from the propane fuel tank under your barbeque grill to acetylene for welding to fluorine for production of many common products.  A leak from almost any of these can cause damage or significant losses, from a fire to physical injury, or asphyxiation.

Owner protection against losses and injury can range from nothing to significant, such as storage in ventilated closets or gas detection alarms. In one case the regulator valve on a small CO2 cylinder used in a bar to pressurize beer kegs broke off. The cylinder rocketed around the bar room, causing at least one serious injury. Read More

Evaluating the Potential for “Victim” Holes Not Caused By Lightning in CSST

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One area that we have found particularly interesting are fires involving Corrugated Stainless Steel Tubing (CSST). CSST is a material used to plumb fuel gas inside structures.  It is used as an alternative to traditional black steel pipe or copper tubing. The stainless steel tube of CSST, in certain circumstances, will perforate when subjected to electrical arcing, including that due to local lightning strikes.  The escaping fuel gas from these perforations has obvious implications as to causing fires. Read More

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