Forensic Engineers and Consultants

Archive: Liability Claims

Improper Design Leads to Fatigue Failure In Blower Shaft

A blower used to exhaust air from an industrial process stopped functioning when the blower wheel drive shaft fractured.  The process, and thereby most of the plant, had to operate at a reduced volume until the blower wheel could be replaced.  The blower wheel had been installed during a shutdown a week before the incident.  The blower wheel was a spare installed when the existing blower wheel was sent for scheduled remanufacturing. Read More

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John_Phillips_WEB
Figure 2.  A view looking into the mixer. The grate and ribbon are visible. The grate openings are large enough to admit a worker's leg.

Case Study of an Injury Involving a Soil Mixer

Co-Authored with Aron Olson, P.E.

In May, 2014, a plant farm worker was seriously injured when he fell into the hopper of an electrically powered soil mixer.  The mixer in question used a rotating steel ribbon powered by a 7-1/2 hp electric motor to mix batches of materials such as sand, mulch, wood shavings, fertilizers and other landscaping materials to create potting soil. At the top of the hopper sidewalls, within 6 inches of the ribbon, was a steel grate. Read More

Figure 2: A self-propelled roof bolter similar to the one described in this post. The canopy is on the extreme left of the image.

A Case Study in a Coal Mine: What are a Machine Rebuilder’s Responsibilities?

Co-Authored with Aron Olson, P.E.

In November of 2010, a miner was injured by a roof bolting machine (roof bolter) in an Alabama underground coal mine. The roof bolter in question had undergone a complete rebuild intended to return the machine to the original equipment manufacturer’s (OEM’s) specifications. Warren was hired to analyze both the design of the roof bolter and the actions of the rebuilder to determine if either contributed to the unfortunate coal miner’s serious injury. Background information on coal mining and roof bolters, as well as an analysis of the roof bolter and the actions of the rebuilder are included. Read More

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Painting of Handicap Ramps

As an experienced safety consultant, I’m called on to investigate a wide range of premises liability incidents. One common premises liability incident that often results in serious injury is a fall on a handicap ramp. There are at least four types of handicap ramps – flare side, parallel, returned curb and built-up. Read More

Figure 1: An illustration of a properly constructed flared side curb ramp.

A Steep Price: Improperly sloped curb ramps increase the potential of serious pedestrian injury

As an experienced safety consultant, I’m called to investigate a wide range of premises liability incidents. One common premises incident that often results in serious injury is a fall on a curb ramp. There are at least four types of curb ramps: flare side, parallel, returned curb and built-up. This post will focus primarily on flare side curb ramps which are the most common type constructed today. Read More

A closer view of the hole through which the worker fell.

Why did he fall off the edge? – Part 2 of series on Fall Through Openings

As an experienced safety consultant, I have investigated many incidents in which a worker falls through an opening.  The majority of these types of fall incidents have occurred at construction sites and most resulted in a serious injury or death. Read More

Roof drain with membrane installed in opening.

Water Intrusion/Moisture Issues – Finding the Source and Location

Author

What you see is not always what you get.  This commonality exists in the numerous cases I have investigated for water intrusion and moisture issues in buildings.  The source that appears most obvious and straightforward may not, in fact, be the root of the problem at all. Read More

Foundation issues

Identifying Foundation Issues for Adjusters

Author

As a structural engineer, I am often called upon to determine the cause of commercial and residential building problems. Common problems I investigate include doors or windows that don’t open properly, cracks in interior and exterior walls, gaps in the trim, leaking roofs when the exterior covering is otherwise in good condition, sloped and out-of-level floors and leaning walls. Many of these problems are a direct result of foundation cracks, settlements and/or failures. Read More

Building Envelope Components

What is a Building Envelope?

Author

By definition, the building envelope (or building enclosure) is the physical separation between the interior conditioned areas and the exterior environment space of a building. The envelope serves as the outer covering (shell or skin) to help maintain the indoor environment together with the mechanical conditioning systems and to facilitate its climate control. The building envelope must be carefully designed with regard to site specific climate, ventilation, and energy consumption within the structure. The design is a specialized area of architectural and engineering practice that draws from all areas of building science and indoor climate control. Read More

steel-decking

Metal Decking Provides for Building Stability and Worker Safety

Author

It’s simple, right?!  Buildings being constructed must maintain a structural stability at all times during the steel erection process. That’s according to OSHA Federal Register Subpart R 1926. OSHA also reminds us that “Since structural collapse is second only to falls as a cause of fatalities in the construction industry, stability is essential to the successful erection of any steel structure, including single- story, multi-story, bridges, etc.” Let’s further examine what goes into the erection and installation practice for roof or floor metal decking as a safe working platform. Read More

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